Raypak 133-4001 manual Start-Up

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LIGHTING INSTRUCTIONS

START-UP

LIGHTING INSTRUCTIONS FOR BOILERS WITH STANDING PILOT. For Models 133, 182, 260, 330 & 400

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B.BEFORE LIGHTING smell all around the appli- ance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician. Force or at- tempted repair may result in a fire or explosion.

D.Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

1.STOP! Read the safety information above on this label.

2.Set the thermostat to lowest setting.

3.Turn off all electric power to the appliance.

4.Remove boiler door panel.

5.Push in gas control knob slightly and turn

clockwise to “OFF”.

GAS CONTROL

GAS CONTROL

KNOB SHOWN

KNOB SHOWN

IN "OFF"

IN "OFF"

POSITION

 

 

POSITION

 

GAS INLET

GAS INLET

NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.

6.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety in- formation above on this label. If you don’t smell gas, go to next step.

PILOT

THERMO-

BURNER

COUPLE

7.Locate pilot mounted on the right side of the burner tray, and right of first burner.

8.Turn knob on gas control counter-clockwise

to "PILOT"

9.Push in control knob all the way and hold in .

Immediately light the pilot with a match. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, re- peat steps 5 through 9.

If knob does not pop up when released, stop and immediately call your service technician or gas supplier.

If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.

10.Stand to the side of the boiler and turn the gas

control knob counter-clockwise

to "ON".

11 Replace boiler door panel.

 

12.Turn on all electric power to the appliance.

13Set the thermostat to the desired setting.

TO TURN OFF GAS TO APPLIANCE

1.Set the thermostat to lowest setting.

2.Turn off all electric power to the appliance.

3.Remove boiler door.

4.Push in gas control knob slightly and turn clock-

wise to “OFF”. Do not force.

5.Replace boiler door panel.

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Contents Raytherm Heating Boilers Deletions None Contents Are important but not related to personal injury hazards Model Identification 0 5 1 4 aCertifications InstallationReceiving Equipment Boiler TypesInstallation Base ClearancesCombustion and Ventilation Air Indoor Units Only Outdoor BoilersHigh-Wind Conditions Outdoor Units Only Models 181-401 Outdoor Installations ModelVenting Model Sq. InchesIndoor Installations ModelsIndoor Stack Installation Indoor Installation-ModelIndoor Installation-Models 181-401 Drafthood Installation-Models Vent PipingCommon Venting Vent Damper Installation Models 133 Through 261 Where Required LocationVent Damper PlumbingGas Supply Connections Normal Operation SummaryGeneral Venting of Diaphragm Gas ComponentsGas Pressure Regulator Pump SelectionTypical Hydronic System Hookups Temperature & Pressure GaugeRecommended Purge Manifolds for Feedwater RegulatorSingle Boiler Primary/Secondary Piping-Models Multiple-Boiler- Reverse Return Hook-Up-Models Electronic Ignition ControlsEconomaster Controls Operating ControlsMode H4 On/Off Firing Mode H2 Motorized ModulationMode H3 2-Stage Firing Mode H9 4-Stage FiringFlow Switch Manual-Reset High LimitAuto-Reset High Limit 100% Pilot SafetyLow Water Cut-Off Optional High and Low Gas Pressure Switches OptionalElectrical Connections START-UP START-UP For Your Safety Read Before Operating For Models with Manual Gas ValvesIntermittent Pilot System Checkout S8600 After Start-Up Standing Pilot Checkout ProcedureFor Models with Automatic Gas Valves Lighting InstructionsSuggested Inspection Schedule Inspections BurnersControls Operation Blower AdjustmentModels 181 to Start-Up S8600HFlame Roll-Out Safety Switch Service Burner Tray RemovalPilot Removal Gas Valve RemovalMain Burner and Orifice Removal Combustion Fan RemovalIntermittent Pilot System Honeywell S8600 TroubleshootingElectrical-Electronic Ignition IID Electrical-Standing Pilot Typical ON-OFF Intermittent Ignition Control Wiring Diagram Mechanical Problem Possible Cause Corrective Action Pumps Burner Tray Removal Service Repair SectionTube Cleaning Procedure Gas Valve RemovalHeat Exchanger Removal Pilot Removal and CleaningHigh Limit or Tankstat Removal Tube Replacement Procedure Heat Exchanger Re-AssemblyControl Well Replacement Combustion Chamber RemovalEastman Avenue Oxnard, CA Replacement PartsCleaning Flue Gas Passageways Limited Warranty Raytherm Types H and WH

133-4001 specifications

Raypak 133-4001 is a premier heating solution designed for both residential and commercial applications, known for its efficiency and reliability. This high-performance water heater is specifically engineered to meet the demanding requirements of hot water supply while ensuring energy conservation and user convenience.

One of the standout features of the Raypak 133-4001 is its robust construction. Made from high-quality materials, including a corrosion-resistant heat exchanger and durable casing, this unit is designed to withstand harsh environmental conditions. Its compact design allows for easy installation in various locations, making it an ideal choice for homeowners and businesses alike.

The unit operates on natural gas or LP gas, providing versatility in fuel choice. With a heating capacity of 199,000 BTU/hr, it delivers an impressive flow rate that ensures a steady supply of hot water, even during peak demand periods. This capacity makes it suitable for a wide range of applications, from residential water heating to larger facilities requiring substantial hot water output.

Raypak’s advanced technology set ensures that the 133-4001 operates at maximum efficiency. It utilizes a modulating power burner that adjusts the flame based on demand, optimizing fuel consumption. This feature not only helps in reducing energy bills but also minimizes the carbon footprint, making it an environmentally friendly option.

Another notable characteristic of the Raypak 133-4001 is its digital control system. The intuitive interface allows for precise temperature adjustments and easy monitoring of the heating process. Users can set the desired water temperature, and the system will maintain it consistently, ensuring comfort and reducing the risk of scalding.

Safety is a paramount consideration in the design of the 133-4001. It features a built-in high-limit switch, pressure relief valve, and multiple safety sensors to prevent overheating and potential hazards. These safety features provide peace of mind for homeowners and facility managers, knowing that their hot water system is reliable and secure.

In conclusion, Raypak 133-4001 combines advanced technology, robust construction, and user-friendly features, making it a highly effective water heating solution. Its efficiency and dependability cater to a variety of hot water needs, positioning it as a top choice for both residential and commercial use. Whether for a single-family home or a large facility, the Raypak 133-4001 is built to deliver exceptional performance with every use.