Raypak 133-4001 manual Service Repair Section, Tube Cleaning Procedure, Burner Tray Removal

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RAYPAK TUBE CLEANING KIT

 

 

 

 

 

Extension Pieces (5)

Auger with Carbide Tip

Wire Brush

P/N 052871F - 5/8 DIA.

P/N 052870F - 7/8 DIA.

 

 

 

 

 

Fig. 51: Raypak Tube Cleaning Kit

Service

Repair Section

Tube Cleaning Procedure

Establish a regular inspection schedule, the frequency depending on the local water condition and severity of service. Do not let the tubes clog up solidly. Clean out deposits over 1/16" in thickness.

The boiler may be cleaned from the side opposite the water connections as shown, without breaking pipe connections. It is preferable, however, to remove both headers for better visibility through the tubes and to be sure the residue does not get into the system.

Note that you do not remove the top pan or the heat exchanger generally. After reaming with the auger, mount the wire brush and clean out the debris remain- ing in the tubes. Another method is to remove the heat exchanger, ream tubes and immerse heat exchanger in noninhibited de-scale solvent.

Burner Tray Removal

1.Shut-off power and gas supply to the boiler. Disconnect union(s) and pilot tubing, then loosen and remove burner hold-down screws.

2.Disconnect wires at gas valve and slide burner tray out.

Gas Valve Removal

1.Shut-off gas supply to the boiler. Remove gas pip- ing to gas valve inlet.

2.Disconnect wires, pilot tubing and bleed line, if required.

3.Turn vertical gas pipe from manifold slightly and unscrew gas valve.

4.Reverse above procedure to re-install.

Main Burner And Orifice Removal

1. Remove screws and burner hold-down bracket.

COMBINATION FLAME SENSOR/ IGNITER AND PILOT BURNER

Fig. 52: Typical Burner Tray Illustrated

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Contents Raytherm Heating Boilers Deletions None Contents Are important but not related to personal injury hazards Model Identification 0 5 1 4 aCertifications InstallationReceiving Equipment Boiler TypesInstallation Base ClearancesCombustion and Ventilation Air Indoor Units Only Outdoor BoilersHigh-Wind Conditions Outdoor Units Only Models 181-401 Outdoor Installations ModelVenting Model Sq. InchesIndoor Installations ModelsIndoor Stack Installation Indoor Installation-ModelIndoor Installation-Models 181-401 Drafthood Installation-Models Vent PipingCommon Venting Vent Damper Installation Models 133 Through 261 Where Required LocationVent Damper PlumbingGas Supply Connections Normal Operation SummaryGeneral Venting of Diaphragm Gas ComponentsGas Pressure Regulator Pump SelectionTypical Hydronic System Hookups Temperature & Pressure GaugeRecommended Purge Manifolds for Feedwater RegulatorSingle Boiler Primary/Secondary Piping-Models Multiple-Boiler- Reverse Return Hook-Up-Models Electronic Ignition ControlsEconomaster Controls Operating ControlsMode H4 On/Off Firing Mode H2 Motorized ModulationMode H3 2-Stage Firing Mode H9 4-Stage FiringFlow Switch Manual-Reset High LimitAuto-Reset High Limit 100% Pilot SafetyLow Water Cut-Off Optional High and Low Gas Pressure Switches OptionalElectrical Connections START-UP START-UP For Your Safety Read Before Operating For Models with Manual Gas ValvesIntermittent Pilot System Checkout S8600 After Start-Up Standing Pilot Checkout ProcedureFor Models with Automatic Gas Valves Lighting InstructionsSuggested Inspection Schedule Inspections BurnersControls Operation Blower AdjustmentModels 181 to Start-Up S8600HFlame Roll-Out Safety Switch Service Burner Tray RemovalPilot Removal Gas Valve RemovalMain Burner and Orifice Removal Combustion Fan RemovalIntermittent Pilot System Honeywell S8600 TroubleshootingElectrical-Electronic Ignition IID Electrical-Standing Pilot Typical ON-OFF Intermittent Ignition Control Wiring Diagram Mechanical Problem Possible Cause Corrective Action Pumps Burner Tray Removal Service Repair SectionTube Cleaning Procedure Gas Valve RemovalHeat Exchanger Removal Pilot Removal and CleaningHigh Limit or Tankstat Removal Tube Replacement Procedure Heat Exchanger Re-AssemblyControl Well Replacement Combustion Chamber RemovalEastman Avenue Oxnard, CA Replacement PartsCleaning Flue Gas Passageways Limited Warranty Raytherm Types H and WH

133-4001 specifications

Raypak 133-4001 is a premier heating solution designed for both residential and commercial applications, known for its efficiency and reliability. This high-performance water heater is specifically engineered to meet the demanding requirements of hot water supply while ensuring energy conservation and user convenience.

One of the standout features of the Raypak 133-4001 is its robust construction. Made from high-quality materials, including a corrosion-resistant heat exchanger and durable casing, this unit is designed to withstand harsh environmental conditions. Its compact design allows for easy installation in various locations, making it an ideal choice for homeowners and businesses alike.

The unit operates on natural gas or LP gas, providing versatility in fuel choice. With a heating capacity of 199,000 BTU/hr, it delivers an impressive flow rate that ensures a steady supply of hot water, even during peak demand periods. This capacity makes it suitable for a wide range of applications, from residential water heating to larger facilities requiring substantial hot water output.

Raypak’s advanced technology set ensures that the 133-4001 operates at maximum efficiency. It utilizes a modulating power burner that adjusts the flame based on demand, optimizing fuel consumption. This feature not only helps in reducing energy bills but also minimizes the carbon footprint, making it an environmentally friendly option.

Another notable characteristic of the Raypak 133-4001 is its digital control system. The intuitive interface allows for precise temperature adjustments and easy monitoring of the heating process. Users can set the desired water temperature, and the system will maintain it consistently, ensuring comfort and reducing the risk of scalding.

Safety is a paramount consideration in the design of the 133-4001. It features a built-in high-limit switch, pressure relief valve, and multiple safety sensors to prevent overheating and potential hazards. These safety features provide peace of mind for homeowners and facility managers, knowing that their hot water system is reliable and secure.

In conclusion, Raypak 133-4001 combines advanced technology, robust construction, and user-friendly features, making it a highly effective water heating solution. Its efficiency and dependability cater to a variety of hot water needs, positioning it as a top choice for both residential and commercial use. Whether for a single-family home or a large facility, the Raypak 133-4001 is built to deliver exceptional performance with every use.
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