Raypak 133-4001 For Models with Automatic Gas Valves, Intermittent Pilot System Checkout S8600

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For Models with Automatic Gas Valves

Lighting Instructions

1.Close all gas valves. Turn off electrical power sup- ply. Wait five (5) minutes.

2.Open manual pilot valve. Turn on electrical power. Pilot is automatically lighted.

PILOT

 

VALVE CONTROL

 

SHOWN IN THE

MAIN GAS SHUT-OFF

"ON" POSITION

VALVE SHOWN IN

 

THE "ON"

 

POSITION

GAS INLET

 

Fig. 38: Shut Off Valve

3.Open main gas valve.

4.Set temperature controls to desired temperature.

To Shut Down

Close all manual gas valves. Turn off electrical power.

Fig. 39: Ignition Module

After Start-Up

Standing Pilot Checkout

Procedure

1.Turn on pilot gas supply, light pilot, and check pilot tubing connections for leakage. With main burner in operation, paint tubing connections with a rich

soap and water solution. Bubbles indicate a gas leak.

2.Adjust pilot to obtain a normal flame enveloping 3/8 to 1/2 inch [9.5 to 12.5 mm] of the thermocou- ple or generator tip.

3.Place system in operation, and:

a.Check for satisfactory ignition of main burner.

b.Make certain the pilotstat "holds in", and that shutdown occurs within 2-1/2 minutes after the pilot flame is extinguished.

c.Observe operation for at least three cycles to be sure the system is functioning normally.

Pilot with

Burner Flame

Standing Pilot

Fig. 40: Pilot Flame Should Engulf Thermocouple

Intermittent Pilot System Checkout

(S8600)

1.Turn on power to the ignition systems and turn gas supply off.

2.Check ignition module as follows:

a.Set the thermostat or controller above room temperature to call for heat.

b.Watch for continuous spark at the pilot burner.

c.Time the spark operation. Time must be with- in the lockout timing period (15 or 90 seconds).

d.Turn thermostat down to end call for heat and wait 60 seconds on lockout models before beginning step 3.

3.Turn on gas supply.

4.Set thermostat or controller above room tempera- ture to call for heat.

5.Systems should start as follows:

a.Spark will turn on and pilot gas valve will open

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Contents Raytherm Heating Boilers Deletions None Contents Are important but not related to personal injury hazards Model Identification 0 5 1 4 aInstallation Receiving EquipmentCertifications Boiler TypesInstallation Base ClearancesHigh-Wind Conditions Outdoor Units Only Outdoor BoilersCombustion and Ventilation Air Indoor Units Only Outdoor Installations Model VentingModels 181-401 Model Sq. InchesIndoor Installations ModelsIndoor Stack Installation Indoor Installation-ModelIndoor Installation-Models 181-401 Drafthood Installation-Models Vent PipingCommon Venting Vent Damper Installation Models 133 Through 261 Where Required LocationPlumbing Gas Supply ConnectionsVent Damper Normal Operation SummaryVenting of Diaphragm Gas Components Gas Pressure RegulatorGeneral Pump SelectionTemperature & Pressure Gauge Recommended Purge Manifolds forTypical Hydronic System Hookups Feedwater RegulatorSingle Boiler Primary/Secondary Piping-Models Multiple-Boiler- Reverse Return Hook-Up-Models Controls Economaster ControlsElectronic Ignition Operating ControlsMode H2 Motorized Modulation Mode H3 2-Stage FiringMode H4 On/Off Firing Mode H9 4-Stage FiringManual-Reset High Limit Auto-Reset High LimitFlow Switch 100% Pilot SafetyElectrical Connections High and Low Gas Pressure Switches OptionalLow Water Cut-Off Optional START-UP START-UP For Your Safety Read Before Operating For Models with Manual Gas ValvesAfter Start-Up Standing Pilot Checkout Procedure For Models with Automatic Gas ValvesIntermittent Pilot System Checkout S8600 Lighting InstructionsControls Inspections BurnersSuggested Inspection Schedule Blower Adjustment Models 181 toOperation Start-Up S8600HFlame Roll-Out Safety Switch Service Burner Tray RemovalGas Valve Removal Main Burner and Orifice RemovalPilot Removal Combustion Fan RemovalElectrical-Electronic Ignition IID TroubleshootingIntermittent Pilot System Honeywell S8600 Electrical-Standing Pilot Typical ON-OFF Intermittent Ignition Control Wiring Diagram Mechanical Problem Possible Cause Corrective Action Pumps Service Repair Section Tube Cleaning ProcedureBurner Tray Removal Gas Valve RemovalHigh Limit or Tankstat Removal Pilot Removal and CleaningHeat Exchanger Removal Heat Exchanger Re-Assembly Control Well ReplacementTube Replacement Procedure Combustion Chamber RemovalCleaning Flue Gas Passageways Replacement PartsEastman Avenue Oxnard, CA Limited Warranty Raytherm Types H and WH

133-4001 specifications

Raypak 133-4001 is a premier heating solution designed for both residential and commercial applications, known for its efficiency and reliability. This high-performance water heater is specifically engineered to meet the demanding requirements of hot water supply while ensuring energy conservation and user convenience.

One of the standout features of the Raypak 133-4001 is its robust construction. Made from high-quality materials, including a corrosion-resistant heat exchanger and durable casing, this unit is designed to withstand harsh environmental conditions. Its compact design allows for easy installation in various locations, making it an ideal choice for homeowners and businesses alike.

The unit operates on natural gas or LP gas, providing versatility in fuel choice. With a heating capacity of 199,000 BTU/hr, it delivers an impressive flow rate that ensures a steady supply of hot water, even during peak demand periods. This capacity makes it suitable for a wide range of applications, from residential water heating to larger facilities requiring substantial hot water output.

Raypak’s advanced technology set ensures that the 133-4001 operates at maximum efficiency. It utilizes a modulating power burner that adjusts the flame based on demand, optimizing fuel consumption. This feature not only helps in reducing energy bills but also minimizes the carbon footprint, making it an environmentally friendly option.

Another notable characteristic of the Raypak 133-4001 is its digital control system. The intuitive interface allows for precise temperature adjustments and easy monitoring of the heating process. Users can set the desired water temperature, and the system will maintain it consistently, ensuring comfort and reducing the risk of scalding.

Safety is a paramount consideration in the design of the 133-4001. It features a built-in high-limit switch, pressure relief valve, and multiple safety sensors to prevent overheating and potential hazards. These safety features provide peace of mind for homeowners and facility managers, knowing that their hot water system is reliable and secure.

In conclusion, Raypak 133-4001 combines advanced technology, robust construction, and user-friendly features, making it a highly effective water heating solution. Its efficiency and dependability cater to a variety of hot water needs, positioning it as a top choice for both residential and commercial use. Whether for a single-family home or a large facility, the Raypak 133-4001 is built to deliver exceptional performance with every use.