Raypak 133-4001 manual For Your Safety Read Before Operating, For Models with Manual Gas Valves

Page 27

LIGHTING INSTRUCTIONS FOR BOILERS WITH ELECTRONIC IGNITION (IID)

For Models with Manual Gas Valves

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device which * automatically lights the pilot. Do not try to light the pilot by hand.

If you cannot reach your gas supplier, call the fire de- partment.

B.

BEFORE OPERATING smell all around the appliance

C. Use only your hand to push in or turn the gas control

knob. Never use tools. If the knob will not push in or turn

 

area for gas. Be sure to smell next to the floor because

by hand, do not try to repair it, call a qualified service

 

some gas is heavier than air and will settle on the floor.

technician. Force or attempted repair may result in a fire

 

WHAT TO DO IF YOU SMELL GAS

or explosion.

*

Do not try to light any appliance.

 

*

Do not touch any electric switch; do not use any phone

D. Do not use this appliance if any part has been under

 

in your building.

water. Immediately call a qualified service technician to

*

Immediately call your gas supplier from your neighbor’s

inspect the appliance and to replace any part of the

 

phone. Follow the gas supplier’s instructions.

control system and any gas control which has been

 

 

under water.

OPERATING INSTRUCTIONS

1.STOP! Read the safety information above.

2.Set the thermostat on the lowest setting.

3.Turn off all electrical power to the appliance.

4.This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5.Remove boiler door panel.

6.For Robertshaw gas valve: Turn gas control knob

clockwise to “OFF”.

For Honeywell gas valve (all models except 40#):

Turn gas control knob clockwise

to “OFF".

Make sure knob rest against stop.

For Honeywell gas valve (Models 40# only): Push in gas control knob slightly and turn clockwise

to “OFF”. Knob cannot be turned to “OFF” unless knob is pushed in slightly. Do not force.

7.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above. If

you do not smell gas, go to the next step.

8.For Robertshaw gas valve: Turn gas control knob

counter-clockwise to “ON”.

ROBERTSHAW

GAS CONTROL

KNOB SHOWN

IN "ON" POSITION

GAS INLET

For Honeywell gas valve: Turn gas control knob

counter-clockwise from “OFF” until it stops. Push in gas control knob and continue

rotating counter-clockwise to “ON” position. Make sure knob rests against stop.

HONEYWELL

GAS CONTROL

KNOB SHOWN

IN "ON" POSITION

GAS INLET

For Honeywell gas valve (Models 40# only):

Turn gas control knob counter-clockwise to “ON”.

GAS CONTROL KNOB

SHOWN IN "ON"

POSITION

GAS INLET

9.Replace boiler door panel.

10.Turn on all electrical power to the appliance.

11.Set thermostat to desired setting.

12.If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1.

Set the thermostat to the lowest setting.

Turn gas control knob clockwise

to “OFF”.

2.

Turn off all the electrical power to the appliance if service

Make sure knob rests against stop.

 

 

is to be performed.

For Honeywell gas valve (Models 40# only):

3.

Remove door panel.

Push in gas control knob slightly and turn clockwise

4.

For Robertshaw gas valve: Turn gas control knob

to “OFF”.

 

 

clockwise

to “OFF”.

5. Replace heater door panel.

 

For Honeywell gas valve (all models except 40#):

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Contents Raytherm Heating Boilers Deletions None Contents Are important but not related to personal injury hazards 0 5 1 4 a Model IdentificationBoiler Types InstallationReceiving Equipment CertificationsClearances Installation BaseOutdoor Boilers High-Wind Conditions Outdoor Units OnlyCombustion and Ventilation Air Indoor Units Only Model Sq. Inches Outdoor Installations ModelVenting Models 181-401Models Indoor InstallationsIndoor Installation-Model Indoor Stack InstallationIndoor Installation-Models 181-401 Vent Piping Drafthood Installation-ModelsCommon Venting Models 133 Through 261 Where Required Location Vent Damper InstallationNormal Operation Summary PlumbingGas Supply Connections Vent DamperPump Selection Venting of Diaphragm Gas ComponentsGas Pressure Regulator GeneralFeedwater Regulator Temperature & Pressure GaugeRecommended Purge Manifolds for Typical Hydronic System HookupsSingle Boiler Primary/Secondary Piping-Models Multiple-Boiler- Reverse Return Hook-Up-Models Operating Controls ControlsEconomaster Controls Electronic IgnitionMode H9 4-Stage Firing Mode H2 Motorized ModulationMode H3 2-Stage Firing Mode H4 On/Off Firing100% Pilot Safety Manual-Reset High LimitAuto-Reset High Limit Flow SwitchHigh and Low Gas Pressure Switches Optional Electrical ConnectionsLow Water Cut-Off Optional START-UP START-UP For Models with Manual Gas Valves For Your Safety Read Before OperatingLighting Instructions After Start-Up Standing Pilot Checkout ProcedureFor Models with Automatic Gas Valves Intermittent Pilot System Checkout S8600Inspections Burners ControlsSuggested Inspection Schedule Start-Up S8600H Blower AdjustmentModels 181 to OperationService Burner Tray Removal Flame Roll-Out Safety SwitchCombustion Fan Removal Gas Valve RemovalMain Burner and Orifice Removal Pilot RemovalTroubleshooting Electrical-Electronic Ignition IIDIntermittent Pilot System Honeywell S8600 Electrical-Standing Pilot Typical ON-OFF Intermittent Ignition Control Wiring Diagram Mechanical Problem Possible Cause Corrective Action Pumps Gas Valve Removal Service Repair SectionTube Cleaning Procedure Burner Tray RemovalPilot Removal and Cleaning High Limit or Tankstat RemovalHeat Exchanger Removal Combustion Chamber Removal Heat Exchanger Re-AssemblyControl Well Replacement Tube Replacement ProcedureReplacement Parts Cleaning Flue Gas PassagewaysEastman Avenue Oxnard, CA Limited Warranty Raytherm Types H and WH

133-4001 specifications

Raypak 133-4001 is a premier heating solution designed for both residential and commercial applications, known for its efficiency and reliability. This high-performance water heater is specifically engineered to meet the demanding requirements of hot water supply while ensuring energy conservation and user convenience.

One of the standout features of the Raypak 133-4001 is its robust construction. Made from high-quality materials, including a corrosion-resistant heat exchanger and durable casing, this unit is designed to withstand harsh environmental conditions. Its compact design allows for easy installation in various locations, making it an ideal choice for homeowners and businesses alike.

The unit operates on natural gas or LP gas, providing versatility in fuel choice. With a heating capacity of 199,000 BTU/hr, it delivers an impressive flow rate that ensures a steady supply of hot water, even during peak demand periods. This capacity makes it suitable for a wide range of applications, from residential water heating to larger facilities requiring substantial hot water output.

Raypak’s advanced technology set ensures that the 133-4001 operates at maximum efficiency. It utilizes a modulating power burner that adjusts the flame based on demand, optimizing fuel consumption. This feature not only helps in reducing energy bills but also minimizes the carbon footprint, making it an environmentally friendly option.

Another notable characteristic of the Raypak 133-4001 is its digital control system. The intuitive interface allows for precise temperature adjustments and easy monitoring of the heating process. Users can set the desired water temperature, and the system will maintain it consistently, ensuring comfort and reducing the risk of scalding.

Safety is a paramount consideration in the design of the 133-4001. It features a built-in high-limit switch, pressure relief valve, and multiple safety sensors to prevent overheating and potential hazards. These safety features provide peace of mind for homeowners and facility managers, knowing that their hot water system is reliable and secure.

In conclusion, Raypak 133-4001 combines advanced technology, robust construction, and user-friendly features, making it a highly effective water heating solution. Its efficiency and dependability cater to a variety of hot water needs, positioning it as a top choice for both residential and commercial use. Whether for a single-family home or a large facility, the Raypak 133-4001 is built to deliver exceptional performance with every use.
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