Raypak 133-4001 manual Receiving Equipment, Certifications, Boiler Types, Installation

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RECEIVING EQUIPMENT

On receipt of the equipment, visually check for exter- nal damage to the carton or the shipping crate. If either is damaged, make a note on the Bill of Lading and report the damage to the Carrier immediately. Remove the boiler from the carton or the shipping crate.

On occasion, items are shipped loose. Be sure that you receive the number of packages indicated on the Bill of Lading.

When ordering parts, you must specify the Model and Serial Number of the boiler. When ordering under war- ranty conditions, you must also specify the date of installation.

Raypak recommends that this manual be reviewed thoroughly before installing your Raypak boiler. If there are any questions which this manual does not answer, please contact the factory or your local Raypak repre- sentative.

Claims for shortages and damages must be filed with carrier by consignee. Permission to return goods must be factory authorized and are subject to a stocking charge.

Purchased parts are subject to replacement only under the manufacturer's warranty. Debits for defec- tive replacement parts will not be accepted and will be replaced in kind only per our standard warranties.

CERTIFICATIONS

The Raypak hydronic boilers are design certified and tested under the latest requirements of the American National Standard, ANSI Z21.13. Each boiler has been constructed and pressure tested in accordance with the requirements of Section IV of the American Society of Mechanical Engineers Code, and factory fire tested.

All models are National Board approved. Temperature and pressure gauge is standard. Model 0133 has a 4- pass heat exchanger, 1 tube per pass. Models 0181-1826 have 2-pass heat exchangers, 5 tubes first pass, 4 tubes second pass. Models 2100-4001 have 2-pass heat exchangers, 9 tubes per pass. Models 926-4001 have optional single-pass heat exchangers with cast iron headers only.

All units are CSA-certified for low-lead content (<.25%).

BOILER TYPES

Type H1 - Mechanical Modulating, Models 133-1826

Central heating boiler with 150°-210°F mechanical modulating gas valve(s). The number of valves varies with the model size.

Type H2 - Motorized Modulating, Models 514-4001

Central heating boiler with a motorized modulating gas valve. Modulating controller optional.

Type H3 - 2-Stage Controls, Models 181-4001

Central heating boiler with single 2-stage gas valve and optional 2-stage controller.

Type H4 - On-Off Controls, Models 181-4001

Central heating boiler with on-off firing.

Type H5 - Mechanical Modulating, Models 181-1826

Central heating boiler with 110°-170°F mechanical modulating gas valve(s).

Type H9 - 4-Stage, Models 514- 4001

Central heating boiler with 4-stage firing. Controller optional.

INSTALLATION

Installation Codes

The installation must conform with these instructions and the latest editions of the National Fuel Gas Code ANSI Z223.1, the National Electric Code ANSI/NFPA 70 and local codes. In Canada installations must con- form with the current CAN/CSA B149 and the Canadian Electrical Code CSA C22.1 C.E.C. Part 1 (C22.1). All boiler installations must conform to ASME boiler code. Hot water pipes must be installed with minimum clearances to combustible material as required by code.

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Contents Raytherm Heating Boilers Deletions None Contents Are important but not related to personal injury hazards Model Identification 0 5 1 4 aCertifications InstallationReceiving Equipment Boiler TypesInstallation Base ClearancesOutdoor Boilers High-Wind Conditions Outdoor Units OnlyCombustion and Ventilation Air Indoor Units Only Models 181-401 Outdoor Installations ModelVenting Model Sq. InchesIndoor Installations ModelsIndoor Stack Installation Indoor Installation-ModelIndoor Installation-Models 181-401 Drafthood Installation-Models Vent PipingCommon Venting Vent Damper Installation Models 133 Through 261 Where Required LocationVent Damper PlumbingGas Supply Connections Normal Operation SummaryGeneral Venting of Diaphragm Gas ComponentsGas Pressure Regulator Pump SelectionTypical Hydronic System Hookups Temperature & Pressure GaugeRecommended Purge Manifolds for Feedwater RegulatorSingle Boiler Primary/Secondary Piping-Models Multiple-Boiler- Reverse Return Hook-Up-Models Electronic Ignition ControlsEconomaster Controls Operating ControlsMode H4 On/Off Firing Mode H2 Motorized ModulationMode H3 2-Stage Firing Mode H9 4-Stage FiringFlow Switch Manual-Reset High LimitAuto-Reset High Limit 100% Pilot SafetyHigh and Low Gas Pressure Switches Optional Electrical ConnectionsLow Water Cut-Off Optional START-UP START-UP For Your Safety Read Before Operating For Models with Manual Gas ValvesIntermittent Pilot System Checkout S8600 After Start-Up Standing Pilot Checkout ProcedureFor Models with Automatic Gas Valves Lighting InstructionsInspections Burners ControlsSuggested Inspection Schedule Operation Blower AdjustmentModels 181 to Start-Up S8600HFlame Roll-Out Safety Switch Service Burner Tray RemovalPilot Removal Gas Valve RemovalMain Burner and Orifice Removal Combustion Fan RemovalTroubleshooting Electrical-Electronic Ignition IIDIntermittent Pilot System Honeywell S8600 Electrical-Standing Pilot Typical ON-OFF Intermittent Ignition Control Wiring Diagram Mechanical Problem Possible Cause Corrective Action Pumps Burner Tray Removal Service Repair SectionTube Cleaning Procedure Gas Valve RemovalPilot Removal and Cleaning High Limit or Tankstat RemovalHeat Exchanger Removal Tube Replacement Procedure Heat Exchanger Re-AssemblyControl Well Replacement Combustion Chamber RemovalReplacement Parts Cleaning Flue Gas PassagewaysEastman Avenue Oxnard, CA Limited Warranty Raytherm Types H and WH

133-4001 specifications

Raypak 133-4001 is a premier heating solution designed for both residential and commercial applications, known for its efficiency and reliability. This high-performance water heater is specifically engineered to meet the demanding requirements of hot water supply while ensuring energy conservation and user convenience.

One of the standout features of the Raypak 133-4001 is its robust construction. Made from high-quality materials, including a corrosion-resistant heat exchanger and durable casing, this unit is designed to withstand harsh environmental conditions. Its compact design allows for easy installation in various locations, making it an ideal choice for homeowners and businesses alike.

The unit operates on natural gas or LP gas, providing versatility in fuel choice. With a heating capacity of 199,000 BTU/hr, it delivers an impressive flow rate that ensures a steady supply of hot water, even during peak demand periods. This capacity makes it suitable for a wide range of applications, from residential water heating to larger facilities requiring substantial hot water output.

Raypak’s advanced technology set ensures that the 133-4001 operates at maximum efficiency. It utilizes a modulating power burner that adjusts the flame based on demand, optimizing fuel consumption. This feature not only helps in reducing energy bills but also minimizes the carbon footprint, making it an environmentally friendly option.

Another notable characteristic of the Raypak 133-4001 is its digital control system. The intuitive interface allows for precise temperature adjustments and easy monitoring of the heating process. Users can set the desired water temperature, and the system will maintain it consistently, ensuring comfort and reducing the risk of scalding.

Safety is a paramount consideration in the design of the 133-4001. It features a built-in high-limit switch, pressure relief valve, and multiple safety sensors to prevent overheating and potential hazards. These safety features provide peace of mind for homeowners and facility managers, knowing that their hot water system is reliable and secure.

In conclusion, Raypak 133-4001 combines advanced technology, robust construction, and user-friendly features, making it a highly effective water heating solution. Its efficiency and dependability cater to a variety of hot water needs, positioning it as a top choice for both residential and commercial use. Whether for a single-family home or a large facility, the Raypak 133-4001 is built to deliver exceptional performance with every use.
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