Raypak 133-4001 manual Start-Up

Page 25

T & P GAUGE (NOT SHOWN)

INLET

MECHANICAL

MODULATING

 

 

GAS VALVES WITH

HI-LIMIT

REGULATOR

 

Fig. 37: General Location of Controls

START-UP

Ethylene Glycol Systems -

Before Start-Up

Heating Boilers

Fill through filler opening on the top on the Air-X Tank

 

Safe lighting and other performance criteria were met

to solution desired. Always maintain solution level in

sight glass.

with the gas manifold and control assembly provided

 

on the boiler when the boiler underwent tests specified

 

in the latest edition of ANSI Z21.13 Standard.

NOTE: Raypak recommends the use of Ethylene

General

Glycol solution only.

 

 

Before lighting up a new installation, water should be

 

Initial Start-Up - Pump and

flowing through the boiler. Regulator should be set to

 

Motor

minimum 12 PSI.

 

 

 

 

Many pumps are now direct-drive. They have no cou-

CAUTION: Propane gas is heavier than air and

 

pler or bearing assembly. These pumps do not require

sinks to the ground. Exercise extreme care in light-

 

lubrication. Others require SAE-30 non-detergent oil to

 

lubricate both the motor and the bearing assembly.

ing boiler in confined areas.

 

 

Check pump motor for type before attempting to oil.

 

 

Filling System - Heating

 

Clean dust and lint from pump and motor. Check pump

Boilers

 

coupler and tighten if necessary. Flush system before

 

 

 

 

putting into operation to ensure that foreign material

Fill system with water. Purge all air from the system

 

does not damage pump seals.

 

 

using purge valve sequence. After system is purged of

 

 

air, lower system pressure. Open valves for normal

 

CAUTION: Pump must be off to check oil in bearing

system operation. Fill system through feed pressure.

 

assembly. Do not run pump without water in system.

Manually open air vent on the compression tank until

 

 

 

 

water appears, then close vent.

 

 

 

 

 

 

25

 

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Contents Raytherm Heating Boilers Deletions None Contents Are important but not related to personal injury hazards 0 5 1 4 a Model IdentificationReceiving Equipment InstallationCertifications Boiler TypesClearances Installation BaseHigh-Wind Conditions Outdoor Units Only Outdoor BoilersCombustion and Ventilation Air Indoor Units Only Venting Outdoor Installations ModelModels 181-401 Model Sq. InchesModels Indoor InstallationsIndoor Installation-Model Indoor Stack InstallationIndoor Installation-Models 181-401 Vent Piping Drafthood Installation-ModelsCommon Venting Models 133 Through 261 Where Required Location Vent Damper InstallationGas Supply Connections PlumbingVent Damper Normal Operation SummaryGas Pressure Regulator Venting of Diaphragm Gas ComponentsGeneral Pump SelectionRecommended Purge Manifolds for Temperature & Pressure GaugeTypical Hydronic System Hookups Feedwater RegulatorSingle Boiler Primary/Secondary Piping-Models Multiple-Boiler- Reverse Return Hook-Up-Models Economaster Controls ControlsElectronic Ignition Operating ControlsMode H3 2-Stage Firing Mode H2 Motorized ModulationMode H4 On/Off Firing Mode H9 4-Stage FiringAuto-Reset High Limit Manual-Reset High LimitFlow Switch 100% Pilot SafetyElectrical Connections High and Low Gas Pressure Switches OptionalLow Water Cut-Off Optional START-UP START-UP For Models with Manual Gas Valves For Your Safety Read Before OperatingFor Models with Automatic Gas Valves After Start-Up Standing Pilot Checkout ProcedureIntermittent Pilot System Checkout S8600 Lighting InstructionsControls Inspections BurnersSuggested Inspection Schedule Models 181 to Blower AdjustmentOperation Start-Up S8600HService Burner Tray Removal Flame Roll-Out Safety SwitchMain Burner and Orifice Removal Gas Valve RemovalPilot Removal Combustion Fan RemovalElectrical-Electronic Ignition IID TroubleshootingIntermittent Pilot System Honeywell S8600 Electrical-Standing Pilot Typical ON-OFF Intermittent Ignition Control Wiring Diagram Mechanical Problem Possible Cause Corrective Action Pumps Tube Cleaning Procedure Service Repair SectionBurner Tray Removal Gas Valve RemovalHigh Limit or Tankstat Removal Pilot Removal and CleaningHeat Exchanger Removal Control Well Replacement Heat Exchanger Re-AssemblyTube Replacement Procedure Combustion Chamber RemovalCleaning Flue Gas Passageways Replacement PartsEastman Avenue Oxnard, CA Limited Warranty Raytherm Types H and WH

133-4001 specifications

Raypak 133-4001 is a premier heating solution designed for both residential and commercial applications, known for its efficiency and reliability. This high-performance water heater is specifically engineered to meet the demanding requirements of hot water supply while ensuring energy conservation and user convenience.

One of the standout features of the Raypak 133-4001 is its robust construction. Made from high-quality materials, including a corrosion-resistant heat exchanger and durable casing, this unit is designed to withstand harsh environmental conditions. Its compact design allows for easy installation in various locations, making it an ideal choice for homeowners and businesses alike.

The unit operates on natural gas or LP gas, providing versatility in fuel choice. With a heating capacity of 199,000 BTU/hr, it delivers an impressive flow rate that ensures a steady supply of hot water, even during peak demand periods. This capacity makes it suitable for a wide range of applications, from residential water heating to larger facilities requiring substantial hot water output.

Raypak’s advanced technology set ensures that the 133-4001 operates at maximum efficiency. It utilizes a modulating power burner that adjusts the flame based on demand, optimizing fuel consumption. This feature not only helps in reducing energy bills but also minimizes the carbon footprint, making it an environmentally friendly option.

Another notable characteristic of the Raypak 133-4001 is its digital control system. The intuitive interface allows for precise temperature adjustments and easy monitoring of the heating process. Users can set the desired water temperature, and the system will maintain it consistently, ensuring comfort and reducing the risk of scalding.

Safety is a paramount consideration in the design of the 133-4001. It features a built-in high-limit switch, pressure relief valve, and multiple safety sensors to prevent overheating and potential hazards. These safety features provide peace of mind for homeowners and facility managers, knowing that their hot water system is reliable and secure.

In conclusion, Raypak 133-4001 combines advanced technology, robust construction, and user-friendly features, making it a highly effective water heating solution. Its efficiency and dependability cater to a variety of hot water needs, positioning it as a top choice for both residential and commercial use. Whether for a single-family home or a large facility, the Raypak 133-4001 is built to deliver exceptional performance with every use.
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