Raypak 133-4001 manual Replacement Parts, Cleaning Flue Gas Passageways, Eastman Avenue Oxnard, CA

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5.Insert replacement tube by inserting the end with the most fins removed in the opening of one tube sheet. Slide tube until the opposite end clears the other tube sheet and fit the tube into the hole.

6.Insert the tube roller into tube opening up to stop, making certain that 1/8" of tube projects beyond the tube sheet.

7.Attach drill to tube roller, holding it straight and level.

NOTE: Use a 3/8" heavy duty, reversible, electric drill or larger. Proceed to expand tube until tool starts to grab. Approximately 1/2 to 1" of the tool shank will be visible.

8.Reverse drill motor and withdraw tube roller. If necessary wrench out by hand.

9.DO NOT apply excessive torque during rolling operation and avoid thinning any wall of the tube beyond 0.015".

10.Use same procedure on opposite end.

11.Apply line pressure test. Re-roll if necessary.

12.Reinstall as outlined under HEAT EXCHANGER RE-ASSEMBLY.

Cleaning Flue Gas Passageways

Soot will clog areas behind fins and cause eventual tube failure. Any sign of soot at base of burners or around outer jacket indicates a need for cleaning.

1.Lift off drafthood and flue collector by removing bolts and screws.

2.Remove "V" baffles from heat exchanger.

3.Remove burner tray.

4.Take garden hose and wash heat exchanger, mak- ing sure soot is removed from between fins. (Avoid excessive water against refractory).

5.Reassemble; when boiler is fired, some steam will form from wet refractory. This is normal.

6.Correct reason for soot formation.

NOTE: In extreme cases it may be necessary to remove the heat exchanger completely for cleaning. The simplest method is steam cleaning at a local car wash. DO NOT WIRE BRUSH!

CAUTION: Soot is combustible, so exercise extreme care.

REPLACEMENT PARTS

See separate parts sheet in instruction envelope.

NOTE: To supply the correct part it is important that you supply the model number, serial number and type of gas when applicable.

Any part returned for replacement under standard company warranties must be properly tagged with Raypak return parts tag, completely filled in with the heater serial number, model number, etc., and shipped to Raypak freight prepaid. If determined defective by Raypak and within warranty, the part will be returned in kind or equal substitution, freight collect. Credit will not be issued.

RAYPAK, INC.

2151 Eastman Avenue

Oxnard, CA 93030

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Contents Raytherm Heating Boilers Deletions None Contents Are important but not related to personal injury hazards 0 5 1 4 a Model IdentificationReceiving Equipment InstallationCertifications Boiler TypesClearances Installation BaseCombustion and Ventilation Air Indoor Units Only Outdoor BoilersHigh-Wind Conditions Outdoor Units Only Venting Outdoor Installations ModelModels 181-401 Model Sq. InchesModels Indoor InstallationsIndoor Installation-Model Indoor Stack InstallationIndoor Installation-Models 181-401 Vent Piping Drafthood Installation-ModelsCommon Venting Models 133 Through 261 Where Required Location Vent Damper InstallationGas Supply Connections PlumbingVent Damper Normal Operation SummaryGas Pressure Regulator Venting of Diaphragm Gas ComponentsGeneral Pump SelectionRecommended Purge Manifolds for Temperature & Pressure GaugeTypical Hydronic System Hookups Feedwater RegulatorSingle Boiler Primary/Secondary Piping-Models Multiple-Boiler- Reverse Return Hook-Up-Models Economaster Controls ControlsElectronic Ignition Operating ControlsMode H3 2-Stage Firing Mode H2 Motorized ModulationMode H4 On/Off Firing Mode H9 4-Stage FiringAuto-Reset High Limit Manual-Reset High LimitFlow Switch 100% Pilot SafetyLow Water Cut-Off Optional High and Low Gas Pressure Switches OptionalElectrical Connections START-UP START-UP For Models with Manual Gas Valves For Your Safety Read Before OperatingFor Models with Automatic Gas Valves After Start-Up Standing Pilot Checkout ProcedureIntermittent Pilot System Checkout S8600 Lighting InstructionsSuggested Inspection Schedule Inspections BurnersControls Models 181 to Blower AdjustmentOperation Start-Up S8600HService Burner Tray Removal Flame Roll-Out Safety SwitchMain Burner and Orifice Removal Gas Valve RemovalPilot Removal Combustion Fan RemovalIntermittent Pilot System Honeywell S8600 TroubleshootingElectrical-Electronic Ignition IID Electrical-Standing Pilot Typical ON-OFF Intermittent Ignition Control Wiring Diagram Mechanical Problem Possible Cause Corrective Action Pumps Tube Cleaning Procedure Service Repair SectionBurner Tray Removal Gas Valve RemovalHeat Exchanger Removal Pilot Removal and CleaningHigh Limit or Tankstat Removal Control Well Replacement Heat Exchanger Re-AssemblyTube Replacement Procedure Combustion Chamber RemovalEastman Avenue Oxnard, CA Replacement PartsCleaning Flue Gas Passageways Limited Warranty Raytherm Types H and WH

133-4001 specifications

Raypak 133-4001 is a premier heating solution designed for both residential and commercial applications, known for its efficiency and reliability. This high-performance water heater is specifically engineered to meet the demanding requirements of hot water supply while ensuring energy conservation and user convenience.

One of the standout features of the Raypak 133-4001 is its robust construction. Made from high-quality materials, including a corrosion-resistant heat exchanger and durable casing, this unit is designed to withstand harsh environmental conditions. Its compact design allows for easy installation in various locations, making it an ideal choice for homeowners and businesses alike.

The unit operates on natural gas or LP gas, providing versatility in fuel choice. With a heating capacity of 199,000 BTU/hr, it delivers an impressive flow rate that ensures a steady supply of hot water, even during peak demand periods. This capacity makes it suitable for a wide range of applications, from residential water heating to larger facilities requiring substantial hot water output.

Raypak’s advanced technology set ensures that the 133-4001 operates at maximum efficiency. It utilizes a modulating power burner that adjusts the flame based on demand, optimizing fuel consumption. This feature not only helps in reducing energy bills but also minimizes the carbon footprint, making it an environmentally friendly option.

Another notable characteristic of the Raypak 133-4001 is its digital control system. The intuitive interface allows for precise temperature adjustments and easy monitoring of the heating process. Users can set the desired water temperature, and the system will maintain it consistently, ensuring comfort and reducing the risk of scalding.

Safety is a paramount consideration in the design of the 133-4001. It features a built-in high-limit switch, pressure relief valve, and multiple safety sensors to prevent overheating and potential hazards. These safety features provide peace of mind for homeowners and facility managers, knowing that their hot water system is reliable and secure.

In conclusion, Raypak 133-4001 combines advanced technology, robust construction, and user-friendly features, making it a highly effective water heating solution. Its efficiency and dependability cater to a variety of hot water needs, positioning it as a top choice for both residential and commercial use. Whether for a single-family home or a large facility, the Raypak 133-4001 is built to deliver exceptional performance with every use.
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