Heatiator CD4236ILR-C, CD4236IR-C, CD4842ILR-C, CD4842IR-C Install Vertical Termination Cap

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I. Install Vertical Termination Cap

Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section.

Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 10.18).

TERMINATION CAP

(1 of 3)

STORM

COLLAR

SCREWS

CAULK

Figure 10.18

J.Install Decorative Wall Components (SLP only)

A decorative wall thimble can be installed on wall through which the vent passes. The decorative wall thimble is used to cover the wall shield firestop.

Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination cap to the pipe.

Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure 10.19.

K.Heat Shield Requirements for Horizontal Termination

WARNING! Risk of Fire! To prevent overheating and fire, heat shields must extend through the entire wall thick- ness.

DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap (shown in Figure 10.20).

Heat shields must overlap 1-1/2 in. (38 mm) mini- mum.

There are two sections of the heat shield. One section is factory-attached to the wall shield firestop. The other section is factory-attached to the cap. See Figure 10.20.

If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.

If the wall thickness is less than 4 in./102 mm (DVP) or 4-3/8 in./ 111 mm (SLP), the heat shields on the cap and wall shield firestop must be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained.

Use an extended heat shield if the finished wall thickness is greater than 7-1/4 in. (184 mm).

The extended heat shield may need to be cut to length maintaining sufficient length for a 1-1/2 in. (38 mm) overlap between heat shields.

Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual.

Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.

Important Notice: Heat shields may not be field constructed.

Figure 10.19 Wall Thimble

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Heatilator • CD4236IR-C, CD4842IR-C2207-900 Rev. J • 11/11

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Contents Models CD4236IR-C CD4842IR-C CD4236ILR-C CD4842ILR-C What to do if you smell gasHOT Surfaces Hot glass will cause burnsCongratulations Homeowner Reference InformationTable of Contents User GuideAppliance Setup TroubleshootingFinishing Reference MaterialsLimited Lifetime Warranty Limited Lifetime WarrantyWarranty Conditions Listing and Code Approvals Installation of Carbon Monoxide Detectors Requirements for the Commonwealth of MassachusettsGas Fireplace Safety Operating Instructions User GuideYour Fireplace Fixed Glass Assembly Remote Controls, Wall Controls and Wall SwitchesIPI Battery Tray/Battery Installation Fan Kit optionalModule Reset Nine Hour Safety Shutdown FeatureControl Module Operation Before Lighting FireplaceLighting Instructions IPI Final inspection byWhat to do if YOU Smell GAS GAS ValveFrequently Asked Questions Issue SolutionsAfter Fireplace is Lit Maintenance and Service Maintenance Tasks-Qualified Service Technician Gasket Seal and Glass Assembly InspectionLogs FireboxLogs/Grate and Valve Assembly Removal Extra Screws to be Removed for CD4842IR-CRemove burner skirt by removing 4 screws. See Figure Burner Identification/Verification 12 Burner identification ExamplesGetting Started Typical Appliance SystemDesign and Installation Considerations Tools and Supplies NeededInspect Appliance and Components Any such action may cause a fire hazardFraming and Clearances Selecting Appliance LocationCD4236 Series CD4842 SeriesMinimum Framing Dimensions Constructing the Appliance ChaseClearances Mantel and Wall ProjectionsTermination Locations Vent Termination Minimum ClearancesCovered Alcove Applications Inches U.S.AVent Information and Diagrams Approved PipeVent Table Key Use of ElbowsVent Diagrams Top Vent Horizontal TerminationTop Vent Horizontal Termination One Elbow Two ElbowsV1 Minimum H1 Maximum V1 Minimum H1 + H2 MaximumTop Vent Horizontal Termination Three Elbows Min MaxBreak Here Top Vent Vertical Termination Maximum + V 2 MinTop Vent Vertical Termination Three Elbows H1 + H2 V1 + V2 Minimum H1 + H2 MaximumHeatilator CD4236IR-C, CD4842IR-C 2207-900 Rev. J 11/11 Rear Vent Horizontal Termination Two Elbows H1 Maximum V1 Minimum H1 + H2 MaximumH1 Maximum V1 Minimum H2+ H3 H1+ H2+ H3 Max Rear Vent Vertical Termination One Elbow Two Elbows Minimum MaximumRear Vent Vertical Termination Three Elbows V1 Minimum H1 + H2 + H3 Maximum 10 ftVent Clearances and Framing Pipe Clearances to CombustiblesWall Penetration Framing Combustible Wall PenetrationInstall the Ceiling Firestop Pipe DVP SLPInstall Attic Insulation Shield Installing the Optional Heat-ZoneGas KitFlat Ceiling Installation Vaulted Ceiling InstallationAppliance Preparation Top VentRear Vent Cut the metal retaining band and fold the sides outInstalling the Non-combustible Board Securing and Leveling the ApplianceHeader Installing Vent Pipe DVP and SLP Pipe Attach Vent to the Firebox AssemblyAssemble Vent Sections DVP Pipe Only Assemble Pipe SectionsAssemble Vent Sections SLP Pipe Only Assemble Slip SectionsSecure the Vent Sections Disassemble Vent SectionsInstall Decorative Ceiling Components SLP only Install Metal Roof Flashing Assemble and Install Storm CollarInstall Vertical Termination Cap Install Decorative Wall Components SLP onlyHeat Shield Requirements for Horizontal Termination Install Horizontal Termination Cap DVP and SLP Pipe DVP-HPC1 DVP-HPC2Gas Information Fuel ConversionGas Pressure Gas ConnectionWiring Requirements IntelliFire PlusTM Ignition System WiringOptional Accessories Requirements Electrical InformationElectrical Service and Repair Junction Box Installation Wall Switch Installation for Fan OptionalFinishing Facing MaterialCombustible Mantels CD4236Appliance Setup LOG Placement Instructions Install the Log AssemblyInstall Trim and/or Surround Air Shutter SettingAir Shutter Settings CD4236IR-C CD4842IR-C Fully OpenTroubleshooting Symptom Possible Cause Corrective ActionIntelliFire PlusTM Ignition System Troubleshooting Appliance Dimension Diagram Reference MaterialsLocation Inches Millimeters GAS Line Access R Left Side TOP View Front View Right View Vent Components Diagrams DVP-AS2DVP-TRAP Horizontal Termination CapRF6M RF12M BEK DVP-BEK2DVP-TRAPFL COOL-ADDDVP-FBHT Optional Wire Harness PVI-SLPSLP-LPC DVP-HRC-SS DVP-HRC-ZC-SS222 mm 165 mm 165 mm9-1/4 235 mm 152 mm 168 mm Elbow251 mm Effective Height LengthSLP-SNKD SLP-CCS-BK SLP-TVHW Fire Risk SLP-HRC-SS SLP-HRC-ZC-SSService Parts Log Set AssemblyAt Depot 36 in. Caliber DVStocked 42 in. Caliber DV#19 Valve Assembly CD4236IR-CCD4842IR-C Beginning Manufacturing Date Dec Ending Manufacturing DateCD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C Contact Information