Heatiator CD4842IR-C, CD4236ILR-C, CD4236IR-C, CD4842ILR-C owner manual Table of Contents, User Guide

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Safety Alert Key:

•DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

•WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

•CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

•NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 B. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . 5

1 Listing and Code Approvals

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 B. Tempered Glass Specifications . . . . . . . . . . . . . . . . . . . . . 7 C. BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7 E. Non-Combustible Materials Specification. . . . . . . . . . . . . . 7 F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 7 G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 H. Requirements for the Commonwealth of Massachusetts. . 8

User Guide

2 Operating Instructions

A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 C. Fan Kit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 D. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 E. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10 F. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 G. Remote Controls, Wall Controls and Wall Switches. . . . . 10 H. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . 10

I. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 11 J. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 11 K. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 12 L. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 M. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 13

3 Maintenance and Service

A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 14

B. Maintenance Tasks-Qualified Service Technician . . . . . . 15

C. Logs/Grate and Valve Assembly Removal . . . . . . . . . . . . 16

D. Burner Identification/Verification. . . . . . . . . . . . . . . . . . . . 18

Installer Guide

4 Getting Started

A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 19

B. Design and Installation Considerations . . . . . . . . . . . . . . 20

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 20

D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . 20

5 Framing and Clearances

A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 21

B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 22

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

D. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 23

6 Termination Locations

A. Vent Termination Minimum Clearances

24

7 Vent Information and Diagrams

A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

B. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

C. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

D. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles

37

 

B. Wall Penetration Framing

37

 

C. Install the Ceiling Firestop

38

 

D. Install Attic Insulation Shield

39

E. Installing the Optional Heat-Zone®Gas Kit

39

9 Appliance Preparation

A. Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

B. Rear Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

C. Installing the Non-combustible Board. . . . . . . . . . . . . . . . 42

D. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 42

10 Installing Vent Pipe (DVP and SLP Pipe)

A. Assemble Vent Sections (DVP Pipe Only) . . . . . . . . . . . . 43 B. Assemble Vent Sections (SLP Pipe Only) . . . . . . . . . . . . 44 C. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 44 D. Secure the Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . 45 E. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 45 F. Install Decorative Ceiling Components (SLP only). . . . . . 46 G. Install Metal Roof Flashing. . . . . . . . . . . . . . . . . . . . . . . . 47 H. Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . 47 I. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 48 J. Install Decorative Wall Components (SLP only). . . . . . . . 48 K. Heat Shield Requirements for Horizontal Termination . . . 48 L. Install Horizontal Termination Cap (DVP and SLP Pipe) . 49

11 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 50

12 Electrical Information

A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 B. IntelliFire PlusTM Ignition System Wiring. . . . . . . . . . . . . . 51 C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 51 D. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 52 E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 52 F. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 52

Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11

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Contents Hot glass will cause burns Models CD4236IR-C CD4842IR-C CD4236ILR-C CD4842ILR-CWhat to do if you smell gas HOT SurfacesHomeowner Reference Information CongratulationsUser Guide Table of ContentsReference Materials Appliance SetupTroubleshooting FinishingLimited Lifetime Warranty Limited Lifetime WarrantyWarranty Conditions Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Installation of Carbon Monoxide DetectorsGas Fireplace Safety Operating Instructions User GuideYour Fireplace Fan Kit optional Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches IPI Battery Tray/Battery InstallationBefore Lighting Fireplace Module ResetNine Hour Safety Shutdown Feature Control Module OperationGAS Valve Lighting Instructions IPIFinal inspection by What to do if YOU Smell GASFrequently Asked Questions Issue SolutionsAfter Fireplace is Lit Maintenance and Service Firebox Maintenance Tasks-Qualified Service TechnicianGasket Seal and Glass Assembly Inspection LogsExtra Screws to be Removed for CD4842IR-C Logs/Grate and Valve Assembly RemovalRemove burner skirt by removing 4 screws. See Figure 12 Burner identification Examples Burner Identification/VerificationTypical Appliance System Getting StartedAny such action may cause a fire hazard Design and Installation ConsiderationsTools and Supplies Needed Inspect Appliance and ComponentsCD4842 Series Framing and ClearancesSelecting Appliance Location CD4236 SeriesConstructing the Appliance Chase Minimum Framing DimensionsMantel and Wall Projections ClearancesVent Termination Minimum Clearances Termination LocationsInches U.S.A Covered Alcove ApplicationsUse of Elbows Vent Information and DiagramsApproved Pipe Vent Table KeyTop Vent Horizontal Termination Vent DiagramsV1 Minimum H1 + H2 Maximum Top Vent Horizontal Termination One ElbowTwo Elbows V1 Minimum H1 MaximumMin Max Top Vent Horizontal Termination Three ElbowsBreak Here Maximum + V 2 Min Top Vent Vertical TerminationH1 + H2 V1 + V2 Minimum H1 + H2 Maximum Top Vent Vertical Termination Three ElbowsHeatilator CD4236IR-C, CD4842IR-C 2207-900 Rev. J 11/11 Rear Vent Horizontal Termination Two Elbows H1 Maximum V1 Minimum H1 + H2 MaximumH1 Maximum V1 Minimum H2+ H3 H1+ H2+ H3 Max Minimum Maximum Rear Vent Vertical Termination One Elbow Two ElbowsV1 Minimum H1 + H2 + H3 Maximum 10 ft Rear Vent Vertical Termination Three ElbowsCombustible Wall Penetration Vent Clearances and FramingPipe Clearances to Combustibles Wall Penetration FramingPipe DVP SLP Install the Ceiling FirestopVaulted Ceiling Installation Install Attic Insulation ShieldInstalling the Optional Heat-ZoneGas Kit Flat Ceiling InstallationTop Vent Appliance PreparationCut the metal retaining band and fold the sides out Rear VentInstalling the Non-combustible Board Securing and Leveling the ApplianceHeader Assemble Pipe Sections Installing Vent Pipe DVP and SLP PipeAttach Vent to the Firebox Assembly Assemble Vent Sections DVP Pipe OnlyAssemble Slip Sections Assemble Vent Sections SLP Pipe OnlyDisassemble Vent Sections Secure the Vent SectionsInstall Decorative Ceiling Components SLP only Assemble and Install Storm Collar Install Metal Roof FlashingInstall Vertical Termination Cap Install Decorative Wall Components SLP onlyHeat Shield Requirements for Horizontal Termination DVP-HPC1 DVP-HPC2 Install Horizontal Termination Cap DVP and SLP PipeGas Connection Gas InformationFuel Conversion Gas PressureElectrical Information Wiring RequirementsIntelliFire PlusTM Ignition System Wiring Optional Accessories RequirementsWall Switch Installation for Fan Optional Electrical Service and Repair Junction Box InstallationCD4236 FinishingFacing Material Combustible MantelsAppliance Setup Install the Log Assembly LOG Placement InstructionsCD4236IR-C CD4842IR-C Fully Open Install Trim and/or SurroundAir Shutter Setting Air Shutter SettingsTroubleshooting Symptom Possible Cause Corrective ActionIntelliFire PlusTM Ignition System Troubleshooting Appliance Dimension Diagram Reference MaterialsLocation Inches Millimeters GAS Line Access R Left Side TOP View Front View Right View DVP-AS2 Vent Components DiagramsHorizontal Termination Cap DVP-TRAPCOOL-ADD RF6M RF12MBEK DVP-BEK2 DVP-TRAPFLDVP-FBHT DVP-HRC-SS DVP-HRC-ZC-SS Optional Wire HarnessPVI-SLP SLP-LPCEffective Height Length 222 mm 165 mm 165 mm9-1/4 235 mm 152 mm 168 mmElbow 251 mmSLP-SNKD SLP-CCS-BK SLP-TVHW SLP-HRC-SS SLP-HRC-ZC-SS Fire Risk36 in. Caliber DV Service PartsLog Set Assembly At Depot42 in. Caliber DV StockedBeginning Manufacturing Date Dec Ending Manufacturing Date #19 Valve AssemblyCD4236IR-C CD4842IR-CCD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C Contact Information
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