Heatiator CD4236ILR-C Design and Installation Considerations, Tools and Supplies Needed

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B. Design and Installation Considerations

Heatilator direct vent gas appliances are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

•Where the appliance is to be installed.

•The vent system configuration to be used.

•Gas supply piping requirements.

•Electrical wiring requirements.

•Framing and finishing details.

•Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure

Framing material

Pliers

Non-corrosive leak check solution

Hammer

Phillips screwdriver

Gloves

Framing square

Voltmeter

Electric drill and bits (1/4 in.)

Plumb line

Safety glasses

Level

Reciprocating saw

Manometer

Flat blade screwdriver

1/2 - 3/4 in. length, #6 or #8 Self-drilling screws

Caulking material (300ºF minimum continuous exposure rating)

One 1/4 in. female connection (for optional fan).

D. Inspect Appliance and Components

•Carefully remove the appliance and components from the packaging.

•The vent system components and decorative doors and fronts may be shipped in separate packages.

•If packaged separately, the log set and appliance grate must be installed.

•Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

•Read all of the instructions before starting the instal- lation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

•Installation and use of any damaged appliance or vent system component.

•Modification of the appliance or vent system.

•Installation other than as instructed by Hearth & Home Technologies.

•Improper positioning of the gas logs or the glass door.

•Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.

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Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11

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Contents Models CD4236IR-C CD4842IR-C CD4236ILR-C CD4842ILR-C What to do if you smell gasHOT Surfaces Hot glass will cause burnsCongratulations Homeowner Reference InformationTable of Contents User GuideAppliance Setup TroubleshootingFinishing Reference MaterialsLimited Lifetime Warranty Limited Lifetime WarrantyWarranty Conditions Listing and Code Approvals Installation of Carbon Monoxide Detectors Requirements for the Commonwealth of MassachusettsYour Fireplace Gas Fireplace SafetyOperating Instructions User Guide Fixed Glass Assembly Remote Controls, Wall Controls and Wall SwitchesIPI Battery Tray/Battery Installation Fan Kit optionalModule Reset Nine Hour Safety Shutdown FeatureControl Module Operation Before Lighting FireplaceLighting Instructions IPI Final inspection byWhat to do if YOU Smell GAS GAS ValveAfter Fireplace is Lit Frequently Asked QuestionsIssue Solutions Maintenance and Service Maintenance Tasks-Qualified Service Technician Gasket Seal and Glass Assembly InspectionLogs FireboxLogs/Grate and Valve Assembly Removal Extra Screws to be Removed for CD4842IR-CRemove burner skirt by removing 4 screws. See Figure Burner Identification/Verification 12 Burner identification ExamplesGetting Started Typical Appliance SystemDesign and Installation Considerations Tools and Supplies NeededInspect Appliance and Components Any such action may cause a fire hazardFraming and Clearances Selecting Appliance LocationCD4236 Series CD4842 SeriesMinimum Framing Dimensions Constructing the Appliance ChaseClearances Mantel and Wall ProjectionsTermination Locations Vent Termination Minimum ClearancesCovered Alcove Applications Inches U.S.AVent Information and Diagrams Approved PipeVent Table Key Use of ElbowsVent Diagrams Top Vent Horizontal TerminationTop Vent Horizontal Termination One Elbow Two ElbowsV1 Minimum H1 Maximum V1 Minimum H1 + H2 MaximumTop Vent Horizontal Termination Three Elbows Min MaxBreak Here Top Vent Vertical Termination Maximum + V 2 MinTop Vent Vertical Termination Three Elbows H1 + H2 V1 + V2 Minimum H1 + H2 MaximumHeatilator CD4236IR-C, CD4842IR-C 2207-900 Rev. J 11/11 H1 Maximum V1 Minimum H2+ H3 H1+ H2+ H3 Max Rear Vent Horizontal Termination Two ElbowsH1 Maximum V1 Minimum H1 + H2 Maximum Rear Vent Vertical Termination One Elbow Two Elbows Minimum MaximumRear Vent Vertical Termination Three Elbows V1 Minimum H1 + H2 + H3 Maximum 10 ftVent Clearances and Framing Pipe Clearances to CombustiblesWall Penetration Framing Combustible Wall PenetrationInstall the Ceiling Firestop Pipe DVP SLPInstall Attic Insulation Shield Installing the Optional Heat-ZoneGas KitFlat Ceiling Installation Vaulted Ceiling InstallationAppliance Preparation Top VentRear Vent Cut the metal retaining band and fold the sides outHeader Installing the Non-combustible BoardSecuring and Leveling the Appliance Installing Vent Pipe DVP and SLP Pipe Attach Vent to the Firebox AssemblyAssemble Vent Sections DVP Pipe Only Assemble Pipe SectionsAssemble Vent Sections SLP Pipe Only Assemble Slip SectionsSecure the Vent Sections Disassemble Vent SectionsInstall Decorative Ceiling Components SLP only Install Metal Roof Flashing Assemble and Install Storm CollarHeat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components SLP only Install Horizontal Termination Cap DVP and SLP Pipe DVP-HPC1 DVP-HPC2Gas Information Fuel ConversionGas Pressure Gas ConnectionWiring Requirements IntelliFire PlusTM Ignition System WiringOptional Accessories Requirements Electrical InformationElectrical Service and Repair Junction Box Installation Wall Switch Installation for Fan OptionalFinishing Facing MaterialCombustible Mantels CD4236Appliance Setup LOG Placement Instructions Install the Log AssemblyInstall Trim and/or Surround Air Shutter SettingAir Shutter Settings CD4236IR-C CD4842IR-C Fully OpenIntelliFire PlusTM Ignition System TroubleshootingSymptom Possible Cause Corrective Action Troubleshooting Location Inches Millimeters Appliance Dimension DiagramReference Materials GAS Line Access R Left Side TOP View Front View Right View Vent Components Diagrams DVP-AS2DVP-TRAP Horizontal Termination CapRF6M RF12M BEK DVP-BEK2DVP-TRAPFL COOL-ADDDVP-FBHT Optional Wire Harness PVI-SLPSLP-LPC DVP-HRC-SS DVP-HRC-ZC-SS222 mm 165 mm 165 mm9-1/4 235 mm 152 mm 168 mm Elbow251 mm Effective Height LengthSLP-SNKD SLP-CCS-BK SLP-TVHW Fire Risk SLP-HRC-SS SLP-HRC-ZC-SSService Parts Log Set AssemblyAt Depot 36 in. Caliber DVStocked 42 in. Caliber DV#19 Valve Assembly CD4236IR-CCD4842IR-C Beginning Manufacturing Date Dec Ending Manufacturing DateCD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C Contact Information
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