Heatiator CD4842ILR-C, CD4236ILR-C Gas Information, Fuel Conversion, Gas Pressure, Gas Connection

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11 Gas Information

A. Fuel Conversion

Make sure the appliance is compatible with available gas types.

Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts.

B. Gas Pressure

Optimum appliance performance requires proper input pressures.

Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.

Pressure requirements are:

Gas Pressure

Natural Gas

Propane

Minimum inlet pressure

5.0 in. w.c.

11.0 in. w.c.

Maximum inlet pressure

10.0 in. w.c.

13.0 in. w.c.

Manifold pressure

3.5 in. w.c.

10.0 in. w.c.

WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.

Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

WARNING

Fire Risk. Explosion Hazard.

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter).

Note: A listed (and Commonwealth of Massachusetts ap- proved) 1/2 in. (13 mm) T-handle manual shut-off valve and flexible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

If substituting for these components, please consult local codes for compliance.

C. Gas Connection

Refer to Reference Section 16 for location of gas line access in appliance.

Gas line may be run through knockout(s) provided.

The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with non-combustible, unfaced insulation to prevent cold air infiltration.

Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.

Pipe incoming gas line into valve compartment.

Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.

WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.

• A small amount of air will be in the gas supply lines.

WARNING! Risk of Fire or Explosion! Gas build-up dur- ing line purge could ignite.

Purge should be performed by qualified service technician.

Ensure adequate ventilation.

Ensure there are no ignition sources such as sparks or open flames.

Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING! Risk of Fire, Explosion or Asphyxiation! Check all fittings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open flame. Fittings and connections could have loos- ened during shipping and handling.

WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

In the USA: Reduce burner orifice 4% for each 1000 feet above 2000 feet.

In CANADA: Reduce burner orifice 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

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Heatilator • CD4236IR-C, CD4842IR-C2207-900 Rev. J • 11/11

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Contents HOT Surfaces Models CD4236IR-C CD4842IR-C CD4236ILR-C CD4842ILR-CWhat to do if you smell gas Hot glass will cause burnsCongratulations Homeowner Reference InformationTable of Contents User GuideFinishing Appliance SetupTroubleshooting Reference MaterialsLimited Lifetime Warranty Limited Lifetime WarrantyWarranty Conditions Listing and Code Approvals Installation of Carbon Monoxide Detectors Requirements for the Commonwealth of MassachusettsYour Fireplace Gas Fireplace SafetyOperating Instructions User Guide IPI Battery Tray/Battery Installation Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Fan Kit optionalControl Module Operation Module ResetNine Hour Safety Shutdown Feature Before Lighting FireplaceWhat to do if YOU Smell GAS Lighting Instructions IPIFinal inspection by GAS ValveAfter Fireplace is Lit Frequently Asked QuestionsIssue Solutions Maintenance and Service Logs Maintenance Tasks-Qualified Service TechnicianGasket Seal and Glass Assembly Inspection FireboxLogs/Grate and Valve Assembly Removal Extra Screws to be Removed for CD4842IR-CRemove burner skirt by removing 4 screws. See Figure Burner Identification/Verification 12 Burner identification ExamplesGetting Started Typical Appliance SystemInspect Appliance and Components Design and Installation ConsiderationsTools and Supplies Needed Any such action may cause a fire hazardCD4236 Series Framing and ClearancesSelecting Appliance Location CD4842 SeriesMinimum Framing Dimensions Constructing the Appliance ChaseClearances Mantel and Wall ProjectionsTermination Locations Vent Termination Minimum ClearancesCovered Alcove Applications Inches U.S.AVent Table Key Vent Information and DiagramsApproved Pipe Use of ElbowsVent Diagrams Top Vent Horizontal TerminationV1 Minimum H1 Maximum Top Vent Horizontal Termination One ElbowTwo Elbows V1 Minimum H1 + H2 MaximumTop Vent Horizontal Termination Three Elbows Min MaxBreak Here Top Vent Vertical Termination Maximum + V 2 MinTop Vent Vertical Termination Three Elbows H1 + H2 V1 + V2 Minimum H1 + H2 MaximumHeatilator CD4236IR-C, CD4842IR-C 2207-900 Rev. J 11/11 H1 Maximum V1 Minimum H2+ H3 H1+ H2+ H3 Max Rear Vent Horizontal Termination Two ElbowsH1 Maximum V1 Minimum H1 + H2 Maximum Rear Vent Vertical Termination One Elbow Two Elbows Minimum MaximumRear Vent Vertical Termination Three Elbows V1 Minimum H1 + H2 + H3 Maximum 10 ftWall Penetration Framing Vent Clearances and FramingPipe Clearances to Combustibles Combustible Wall PenetrationInstall the Ceiling Firestop Pipe DVP SLPFlat Ceiling Installation Install Attic Insulation ShieldInstalling the Optional Heat-ZoneGas Kit Vaulted Ceiling InstallationAppliance Preparation Top VentRear Vent Cut the metal retaining band and fold the sides outHeader Installing the Non-combustible BoardSecuring and Leveling the Appliance Assemble Vent Sections DVP Pipe Only Installing Vent Pipe DVP and SLP PipeAttach Vent to the Firebox Assembly Assemble Pipe SectionsAssemble Vent Sections SLP Pipe Only Assemble Slip SectionsSecure the Vent Sections Disassemble Vent SectionsInstall Decorative Ceiling Components SLP only Install Metal Roof Flashing Assemble and Install Storm CollarHeat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components SLP only Install Horizontal Termination Cap DVP and SLP Pipe DVP-HPC1 DVP-HPC2Gas Pressure Gas InformationFuel Conversion Gas ConnectionOptional Accessories Requirements Wiring RequirementsIntelliFire PlusTM Ignition System Wiring Electrical InformationElectrical Service and Repair Junction Box Installation Wall Switch Installation for Fan OptionalCombustible Mantels FinishingFacing Material CD4236Appliance Setup LOG Placement Instructions Install the Log AssemblyAir Shutter Settings Install Trim and/or SurroundAir Shutter Setting CD4236IR-C CD4842IR-C Fully OpenIntelliFire PlusTM Ignition System TroubleshootingSymptom Possible Cause Corrective Action Troubleshooting Location Inches Millimeters Appliance Dimension DiagramReference Materials GAS Line Access R Left Side TOP View Front View Right View Vent Components Diagrams DVP-AS2DVP-TRAP Horizontal Termination CapDVP-TRAPFL RF6M RF12MBEK DVP-BEK2 COOL-ADDDVP-FBHT SLP-LPC Optional Wire HarnessPVI-SLP DVP-HRC-SS DVP-HRC-ZC-SS251 mm 222 mm 165 mm 165 mm9-1/4 235 mm 152 mm 168 mmElbow Effective Height LengthSLP-SNKD SLP-CCS-BK SLP-TVHW Fire Risk SLP-HRC-SS SLP-HRC-ZC-SSAt Depot Service PartsLog Set Assembly 36 in. Caliber DVStocked 42 in. Caliber DVCD4842IR-C #19 Valve AssemblyCD4236IR-C Beginning Manufacturing Date Dec Ending Manufacturing DateCD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C Contact Information