Heatiator CD4236ILR-C, CD4236IR-C Electrical Service and Repair Junction Box Installation

Page 52

D. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to discon- nection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper opera- tion after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105º C rated wire. Wire must have high temperature insulation.

E. Junction Box Installation

If the box is being wired from the INSIDE of the appli- ance:

•Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 12.2).

•Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector. See Figure 12.2.

•Make all necessary wire connections to the junction box/receptacle and reattach the junction box/receptacle to the outer shell.

F. Wall Switch Installation for Fan (Optional)

If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.3):

•The power supply for the appliance must be brought into a switch box.

•The power can then be supplied from the switch box to the appliance using a minimum of 14-3 with ground wire.

•At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.

•At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.

•Add a 1/4 in. insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 in. male) as shown.

		Romex
		Connector
		14/2WG
		Cover Plate
		outside firebox
	WHT
	BLK
	WHT
	BLK	Copper
		Copper
	GRN wire	ground attached
	GRN wire	to GRN screw with
	inside box	to GRN screw with
		GRN wire
	NOTICE: DO NOT wire
	110 VAC to wall switch.
	Figure 12.2 Junction Box Detail

Minimum 14-3 AWG		Switch
Minimum 14-3 AWG
with Ground
	Red
	Black	Black
	White	White
Junction Box	Green	Green
Red Black White Green		Power
	Switch Box	Power
	Switch Box	Supply
		Supply
		Wires
	Knockout
Red
Figure 12.3 Junction Box Wired to Wall Switch or BC10

52	Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev. J • 11/11

Image 52

Contents Models CD4236IR-C CD4842IR-C CD4236ILR-C CD4842ILR-C What to do if you smell gasHOT Surfaces Hot glass will cause burnsCongratulations Homeowner Reference InformationTable of Contents User GuideAppliance Setup TroubleshootingFinishing Reference MaterialsLimited Lifetime Warranty Limited Lifetime WarrantyWarranty Conditions Listing and Code Approvals Installation of Carbon Monoxide Detectors Requirements for the Commonwealth of MassachusettsOperating Instructions User Guide Gas Fireplace SafetyYour Fireplace Fixed Glass Assembly Remote Controls, Wall Controls and Wall SwitchesIPI Battery Tray/Battery Installation Fan Kit optionalModule Reset Nine Hour Safety Shutdown FeatureControl Module Operation Before Lighting FireplaceLighting Instructions IPI Final inspection byWhat to do if YOU Smell GAS GAS ValveIssue Solutions Frequently Asked QuestionsAfter Fireplace is Lit Maintenance and Service Maintenance Tasks-Qualiﬁed Service Technician Gasket Seal and Glass Assembly InspectionLogs FireboxLogs/Grate and Valve Assembly Removal Extra Screws to be Removed for CD4842IR-CRemove burner skirt by removing 4 screws. See Figure Burner Identiﬁcation/Veriﬁcation 12 Burner identiﬁcation ExamplesGetting Started Typical Appliance SystemDesign and Installation Considerations Tools and Supplies NeededInspect Appliance and Components Any such action may cause a ﬁre hazardFraming and Clearances Selecting Appliance LocationCD4236 Series CD4842 SeriesMinimum Framing Dimensions Constructing the Appliance ChaseClearances Mantel and Wall ProjectionsTermination Locations Vent Termination Minimum ClearancesCovered Alcove Applications Inches U.S.AVent Information and Diagrams Approved PipeVent Table Key Use of ElbowsVent Diagrams Top Vent Horizontal TerminationTop Vent Horizontal Termination One Elbow Two ElbowsV1 Minimum H1 Maximum V1 Minimum H1 + H2 MaximumTop Vent Horizontal Termination Three Elbows Min MaxBreak Here Top Vent Vertical Termination Maximum + V 2 MinTop Vent Vertical Termination Three Elbows H1 + H2 V1 + V2 Minimum H1 + H2 MaximumHeatilator CD4236IR-C, CD4842IR-C 2207-900 Rev. J 11/11 H1 Maximum V1 Minimum H1 + H2 Maximum Rear Vent Horizontal Termination Two ElbowsH1 Maximum V1 Minimum H2+ H3 H1+ H2+ H3 Max Rear Vent Vertical Termination One Elbow Two Elbows Minimum MaximumRear Vent Vertical Termination Three Elbows V1 Minimum H1 + H2 + H3 Maximum 10 ftVent Clearances and Framing Pipe Clearances to CombustiblesWall Penetration Framing Combustible Wall PenetrationInstall the Ceiling Firestop Pipe DVP SLPInstall Attic Insulation Shield Installing the Optional Heat-ZoneGas KitFlat Ceiling Installation Vaulted Ceiling InstallationAppliance Preparation Top VentRear Vent Cut the metal retaining band and fold the sides outSecuring and Leveling the Appliance Installing the Non-combustible BoardHeader Installing Vent Pipe DVP and SLP Pipe Attach Vent to the Firebox AssemblyAssemble Vent Sections DVP Pipe Only Assemble Pipe SectionsAssemble Vent Sections SLP Pipe Only Assemble Slip SectionsSecure the Vent Sections Disassemble Vent SectionsInstall Decorative Ceiling Components SLP only Install Metal Roof Flashing Assemble and Install Storm CollarInstall Decorative Wall Components SLP only Install Vertical Termination CapHeat Shield Requirements for Horizontal Termination Install Horizontal Termination Cap DVP and SLP Pipe DVP-HPC1 DVP-HPC2Gas Information Fuel ConversionGas Pressure Gas ConnectionWiring Requirements IntelliFire PlusTM Ignition System WiringOptional Accessories Requirements Electrical InformationElectrical Service and Repair Junction Box Installation Wall Switch Installation for Fan OptionalFinishing Facing MaterialCombustible Mantels CD4236Appliance Setup LOG Placement Instructions Install the Log AssemblyInstall Trim and/or Surround Air Shutter SettingAir Shutter Settings CD4236IR-C CD4842IR-C Fully OpenSymptom Possible Cause Corrective Action TroubleshootingIntelliFire PlusTM Ignition System Troubleshooting Reference Materials Appliance Dimension DiagramLocation Inches Millimeters GAS Line Access R Left Side TOP View Front View Right View Vent Components Diagrams DVP-AS2DVP-TRAP Horizontal Termination CapRF6M RF12M BEK DVP-BEK2DVP-TRAPFL COOL-ADDDVP-FBHT Optional Wire Harness PVI-SLPSLP-LPC DVP-HRC-SS DVP-HRC-ZC-SS222 mm 165 mm 165 mm9-1/4 235 mm 152 mm 168 mm Elbow251 mm Effective Height LengthSLP-SNKD SLP-CCS-BK SLP-TVHW Fire Risk SLP-HRC-SS SLP-HRC-ZC-SSService Parts Log Set AssemblyAt Depot 36 in. Caliber DVStocked 42 in. Caliber DV#19 Valve Assembly CD4236IR-CCD4842IR-C Beginning Manufacturing Date Dec Ending Manufacturing DateCD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C Contact Information