Lincoln Electric SP-250 service manual Options / Accessories, Spool GUN Adapter KIT Installation

Models: SP-250

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C-1

ACCESSORIES

C-1

 

 

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OPTIONS / ACCESSORIES

Replacement Magnum 250-SP Gun and Cable Assemblies

The following GMAW gun and cable assemblies are available for use with the SP-250. Each is rated at 200 amps at 60% duty cycle. Each is equipped with a Fast- Mate connector and additional control lead connec- tions for the thumb activated 2 momentary position slide switch control designed into the gun handle to use with the SP-250 remote control features:

K524-1 Gun and Cable -A 12.5 ft. (3.8m) GMAW gun and cable assembly; includes a liner, diffuser, and con- tact tips for .035 (0.9mm) and .045 (1.2mm) elec- trodes.

K524-2 Gun and Cable -A 12.5 ft. (3.8m) GMAW gun and cable assembly; includes a liner, diffuser, and con- tact tips for .025 (0.6mm) and .030 (0.8mm) elec- trodes.

K524-3 Gun and Cable -A 15 ft. (4.6m) GMAW gun and cable assembly; includes a liner, diffuser and con- tact tips for .035 (0.9mm) and .045 (1.2mm) elec- trodes.

K524-4 Gun and Cable -A 15 ft. (4.6m) GMAW gun and cable assembly; includes a liner, diffuser, and con- tact tips for .025 (0.6mm) and .030 (0.8mm) elec- trodes.

The connection box mounts to the front of the machine's base and provides for inlet connection of the spool gun gas supply hose. It provides up-front easy connection of the spool gun gas line, control plug, and electrode lead (using the Twist-Mate plug provided with the kit). Installation and Operation Accessory Manual (AM-105) is included with the kit.

SPOOL GUN MODULE BOARD

INSTALLATION

NOTE: The K607-1 Spool Gun Adapter Kit is designed for use with SP-250, SP 250-I and Wire-matic 250 model codes above code 9900. Model Codes below 9900 may be used with the addition of holes to the case as described in the installation instructions below.

SP-250 model code 9402 must have S19636-2 read on display just after power switch is turned on.

WARNING

WARNING: HIGH VOLTAGE CAN KILL!

Do not operate with covers removed.

Disconnect input power before servicing

Only qualified persons should install, use or service this equipment.

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K607-1 Spool Gun adapter Kit

The K607-1 Spool Gun Adapter Kit provides "up front" direct connection with the SP-250. It is used with the K487 Spool Gun (with remote speed control) or the K469 Spool Gun (requiring K518 Connection Adapter). It also provides single switch transfer between the machine's feeder gun or the spool gun for same polar- ity welding with different wire and gas processes. The kit includes a spool gun module board, a connection box assembly with connecting plug and lead harness- es, mounting hardware, and installation and operation instructions.

SPOOL GUN ADAPTER KIT

INSTALLATION

(Option K607-1)

The spool gun module mounts inside the control sec- tion of the machine and provides control and inter-con- nection between the machine's control board and the spool gun kit connection box.

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See Figures C-1 and C-2.

Figure C.1 - Spool Gun Installation.

IDEALARC SP-250

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Lincoln Electric SP-250 Options / Accessories, Spool GUN Adapter KIT Installation, Spool GUN Module Board Installation