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TROUBLESHOOTING & REPAIR | ||
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EXPLANATION OF PROMPTING AND ERROR MESSAGES (CONT’D)
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ON SCREEN ERROR MESSAGE
HIGH LINE: CHECK
RECONNECT PANEL
PRESS ANY KEY
TO STOP MESSAGE
MESSAGE EXPLANATION
Indicates to operator that the line voltage is too high, and the output voltage has been reduced to protect the capacitor bank voltage rating limits. The operator can continue to weld, but the voltage will be less than what is set on the machine. This message occurs when the line voltage is greater than 121% of nominal line. The operator should check if the reconnect panel is wired properly. Pressing any key or gun switch when the operator is not welding will stop the message from being displayed. Pressing any incre- ment or decrement arrow keys or gun switch while welding will temporarily stop the message from being displayed (approximately 1.3 sec. ) allowing the operator to view the increase or decrease in that setting.
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CURRENT OVERLOAD REDUCE OUTPUT
PRESS ANY KEY 
TO STOP MESSAGE
Indicates to operator that too much current is being drawn from the machine, and the output has been reduced to prevent the current from exceeding safe levels. This will typically occur in Manual mode using .045" (1.2mm) wire and WFS greater than 275 IPM (0.7m/min.). Lowering the WFS will reduce the output requirement and allow operation within the machine rating. Pressing any key or gun switch when the operator is not welding will stop the message from being displayed. Pressing any incre- ment or decrement arrow keys or gun switch while welding will temporarily stop the message from being displayed (approximately 1.3 seconds) allow- ing the operator to view the increase or decrease in that setting.
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SXXXXX | Only displayed at | part number of the ROM |
ROM ASSEMBLY | ASSEMBLY currently on the PC board. |
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C SXXXXX | Indicates a checksum error in the software. | Turn power off and back on |
ROM ASSEMBLY | again. If this message persists, then replace the ROM assembly on the PC | |
| board. Earlier units did not display the | |
| ber. |
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R | Indicates a fault in system RAM. Turn power off and back on again. If this | |
| message persists, then replace the control PC board assembly. | |
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SPOOL GUN HAS | Reminder that the Spool gun has been connected and the Manual key must | |
BEEN CONNECTED | be pressed to enter any Spool gun welding procedures. | |
PRESS MANUAL |
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TO ENTER SETTINGS |
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SPOOL GUN HAS | Reminder that the Spool gun has been removed and the Process key must | |
BEEN REMOVED | be pressed to enter | |
| played if there is an open lead in the spool gun | |
PRESS PROCESS TO |
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TO ENTER SETTINGS |
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| IDEALARC |
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