C-2

ACCESSORIES

C-2

 

 

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CAUTION

 

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CAUTION: Collect metal filings with a rag to protect

 

 

 

to

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against possible metal contamination of the control

 

board or other internal electrical components.

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9.

Fasten the panel receptacle to the case with the

 

 

 

 

three #6-32 x 3/8" self tapping screws provided.

 

 

 

 

Insert screws from wire drive side, through the

 

 

 

 

sheet metal, and into the receptacle mounting

 

 

 

 

plate holes.

 

 

 

 

 

10.

Plug the 10-pin, 8-pin, and 6-pin connector plugs

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from the other end of the receptacle lead harness

 

 

into the 10-, 8-and 6-pin connectors (J12, J11 and

1.

Remove input power to the machine before start-

J13) at the top of the spool gun module board.

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the SP-250 control board (J4).

 

 

 

Figure C.2 - Spool Gun Module Board Installation.

Plug in the 8-pin connector at the opposite end of

 

 

 

 

this harness into the unused 8-pin connector on

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ing.

 

 

 

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11.

Disconnect the 4-pin gas solenoid plug from the

 

 

 

 

 

2. Remove the six screws that hold the Case Side

receptacle (J8) on the upper right corner of the

 

 

 

Panels.

Control Board.

See Figure C.2.

Reconnect this

 

 

 

 

plug into the 4-pin receptacle (J14) on the top of

 

 

3. Locate the four snap-mount fasteners mounted to

the Module Board.

 

 

 

 

the side panel of the control Board.

Plug the 4-pin connector plug, included with the

 

 

 

12.

 

 

4.

Position the spool gun module board over the

panel receptacle harness connected in step 10

 

 

 

snap-mount fasteners, making sure that the lead

above, into the Control Board receptacle (J8), dis-

 

 

 

plug connectors are placed at the top.

connected in step 11 above.

 

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5. Gently press the board onto the fasteners, making

13. Using the cable tie included in the kit, tie the two

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sure all of the fasteners snap into place.

harnesses together approximately 3.50 inches

 

(88.9mm) from the end of the lead plugs as shown

 

 

 

 

 

6. On the wire drive side of the machine, remove the

in Figure C.2.

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hex-head screw from beneath the gas connector

14. Replace the Case.

releasing the metal cover. See Figure C-1.

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7. Slide the metal cover out from behind the motor

 

 

 

bracket. Flip the cover over so that the screw hole

 

 

 

is in the top right corner, then reinstall as a spacer

 

 

 

plate with the hex head screw. See Figure C-1.

 

 

 

8. Find the panel receptacle lead harness included in

 

 

 

the kit. See Figure C-2. Insert the panel recepta-

 

 

 

cle into the hole from the control board side of the

 

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panel, making sure that the panel receptacle

 

mounting plate is positioned so that the grounding

 

 

 

 

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screw is in the lower left corner of the plate.

 

NOTE: For model codes below 9900, small notches

 

 

 

 

to

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may need to be filed at top and bottom of panel hole to

 

clear the plastic mounting ears of the receptacle.

 

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IDEALARC SP-250

 

 

Page 33
Image 33
Lincoln Electric SP-250 service manual Figure C.2 Spool Gun Module Board Installation