Heat & Glo LifeStyle RED60 2159-900 manual Installation Inspection

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Note: The PVK-80 Power Vent includes a 6 1/2 foot 5-wire assembly wired into the vent cap blower motor. If this wire assembly will not reach the fireplace, the wires may need to be spliced to additional wire lengths in a junction box in- stalled inside the building. Follow applicable electric codes.

The RED60 appliance comes wired for use with either a PVI-DVP power vent or a PVK-80. If opting to use a PVK- 80 power vent, these instructions must be followed carefully to ensure the proper function of the appliance.

1.Refer to RED60-PVK-80 wiring diagram. See Figure

7.37.

2.Remove module heat shield cover plate.

3.Plug the male connectors from wire harness in ACC box onto the red and brown wires on the IPI wire harness. Route the remainder of the harness to where the PVK- 80 wiring will enter the appliance.

4.Plug white connector on other harness in ACC box into the AUX2 port of the AUX300 module. Route the remainder of harness to where the PVK-80 wiring will enter the appliance.

5.If required, bore an additional 7/8 inch diameter hole in the side of the fireplace outer wrap near where the wire hole already exists. Use a strain relief connector to secure wires whenever wires pass through a steel panel. See Figure 7.35.

6.Remove and discard wires currently attached to terminal block included with the PVK-80. They are not needed.

7.Place the PVK-80 terminal block assembly in the cavity under the fireplace behind the blower using provided velcro pads. See Figure 7.35. Connect the black, white, and green wires from the power vent assembly to the terminal block according to the wiring diagram. See Figure 7.36 and Figure 7.37. Attach 1/4 inch male wiring connectors to red and brown wires from PVK-80 Power Vent.

WIRES TO AUX300

TERMINAL BLOCK

WIRES FROM POWER VENT

Figure 7.36

8.Plug brown and red wire ends of harness routed in Step 3 onto the brown and red wires from the PVK-80 wiring harness.

9.Connect ends of harness routed in Step 4 to the terminal block, connecting like colors to one another: green to green, white to white, black to black.

10.Replace module heat shield cover plate removed in Step 2.

11.Use a cable tie to connect the wires together so that no wire is in contact with the top of the cavity under the fireplace.

12.Reconnect electrical power supply to the junction box.

INSTALLATION INSPECTION

1.Follow safety inspection procedures recommended by national, provincial, and/or local codes.

2.Be certain all electrical connections are properly made and secure.

3.Visually inspect the vent system and determine that there is no flue gas spillage, blockage or restriction, leakage, corrosion or other unsafe deficiencies.

4.Place the fireplace in operation and determine that the burner and power vent are operating properly. The main burner should show no signs of floating, lifting, or flashbacks.

WARNING! If any unsafe condition is determined when inspecting the installation and operation of the fireplace and Power Vent, the equipment should be shut off. Cor- rections MUST be made before the equipment is put into continuous operation.

SETTING THE EXHAUST CONTROL

The PVK-80 has an exhaust control lever which must be set and secured during the Installation Inspection. The lever is located behind the electrical cable connector of the cap housing and is factory set in the closed position. See Figure 7.38.

The exhaust control lever must remain in the closed po- sition for optimum appliance performance. Secure the exhaust control lever to the power vent housing with the sheet metal screw. Do not change this setting.

WARNING! Risk of Overheating! DO NOT change ex- haust control lever setting! Glass failure will occur.

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Heat & Glo • RED60 • 2159-900 Rev. R • 9/12

Image 40 Contents
Models What to do if you smell gasCongratulations Homeowner Reference InformationTable of Contents User GuideAppliance Setup TroubleshootingFinishing Reference MaterialsLimited Lifetime Warranty Hearth & Home Technologies Inc Limited Lifetime WarrantyLimited Lifetime Warranty Warranty ConditionsListing and Code Approvals Vent Directly BELOW. Keep Clear of ALL OB- Structions Requirements for the Commonwealth of MassachusettsManufacturer Requirements Operating Instructions User Guide Gas Fireplace SafetyYour Fireplace Clear Space Fixed Glass Assembly Decorative Doors and FrontsControl Module Operation Before Lighting FireplaceLighting Instructions IPI Final inspection byInitial Break-in Procedure Frequently Asked QuestionsAfter Fireplace is Lit Maintenance and Service Maintenance Tasks-HomeownerGlass Cleaning Doors, Surrounds, FrontsMaintenance Tasks-Qualified Service Technician Gasket Seal and Glass Assembly InspectionVenting FireboxGetting Started Typical Appliance SystemTools and Supplies Needed Design and Installation ConsiderationsInspect Appliance and Components Framing and Clearances Selecting Appliance LocationConstructing the Appliance Chase Minimum Framing DimensionsClearances TOP View Fireplace MIN MAX Opening Unlimited Mantel and Wall Projections= Acceptable NON-COMBUSTIBLE Mantel LEG Zone Termination Locations Vent Termination Minimum ClearancesCovered Alcove Applications Minimum Clearances for TerminationVent Information and Diagrams Installation Instructions and Venting In- formation PVI-DVP Components and Service Parts ListInstallation Precautions Installation GuidelinesInstallation of Vent Pipe Framing and Clearances Chassis DimensionsFraming Dimensions Vent Pipe RegulationsAccess Panel Framing Dimensions Chase Appliance Wiring the PVI-DVP Wire HarnessScrews PVI-DVP ConnectionsInstallation Inspection Vacuum Switch OrientationMaintenance Operating InstructionsTop Vent Horizontal Termination Venting with 1 elbow Vent DiagramsMinimum + H 1 Maximum Top Vent Horizontal Termination Venting with 2 elbows V1 Minimum V1 + H1 + H2 MaximumTop Vent Horizontal Termination Venting with 3 elbows V1 Minimum V1 + V2 + H1 + H2 MaximumElbows Minimum Total V + Total H Maximum Minimum Total V + Total H Maximum25 Vertical Vent Maximum Top Vent Vertical Termination Venting with 2 elbows Minimum V1 + V2 + H MaximumTop Vent Vertical Termination Venting with 3 elbows Minimum V1 + V2 + H1 + H2 Maximum Direct Vent with 4 FT. Minimum Vertical OFF TOP of Appliance 29 Power Vent Positioned After Vertical Drop These Instructions Must Remain with the Equipment ComponentsVenting of More than ONE Appliance in a Common Vent System is ProhibitedWiring the PVK-80 Power Vent Installation Inspection 8K1-PVI AUX300 Operating Instructions To Reassemble the Power Vent PVK-80 Top Vent Horizontal Termination Venting with 1 elbow V1 Minimum V1 + H1 MaximumPVK-80 Top Vent Horizontal Termination Venting with 2 elbows Elbows V1 + V2 Minimum Total V + Total H Maximum MAX. Elbows MAX. Total Vent RUN FT MAX. VERT. Drop FT Vent Clearances and Framing Pipe Clearances to CombustiblesWall Penetration Framing Combustible Wall PenetrationInstall the Ceiling Firestop Pipe DVPFlat Ceiling Installation Install Attic Insulation ShieldVaulted Ceiling Installation Appliance Preparation Top VentFiberglass Rope RingSetting the Fireplace into the Framing Securing and Leveling the ApplianceActive Convection Technology Detail aInstalling Vent Pipe DVP Pipe Assemble Vent SectionsAssemble Slip Sections Secure The Vent SectionsInstall Decorative Ceiling Components Disassemble Vent SectionsInstall Metal Roof Flashing Assemble and Install Storm CollarInstall Horizontal Termination Cap Install Vertical Termination CapHeat Shield Requirements for Horizontal Termination Fuel Conversion Gas InformationGas Pressure Gas and Electrical Access Gas ConnectionWiring Requirements IntelliFire PlusTM Ignition System WiringOptional Configuration Requirements Electrical InformationWires from touching the blower Switch Tripped Color Produced Optional LED Lighting CircuitElectrical Service and Repair Junction Box Installation Active Convection Blower ReplacementSlot on Blower Housing Blower TAB on Mounting PlateNon-Combustible Materials Specification FinishingSplatter Guard Framing and Finishing InstructionsFinishing Around Opening with Gypsum Wallboard Finish and Sealing JointsPainting Facing Material IN. ThickOverlap Fit Method 10 Mesh Front Installation Mesh FrontsAppliance Setup Rock Media Placement JIG Pilot Shield Kit Contents Porcelain InstructionsRED60 Model Without Media Tools RequiredInstallation NNN NNPService Parts Description Part NumberInstallation RED60 Model With MediaBend TAB UP Granite Instructions Back Panel Pieces19-3/8 Installing First Back Panel Granite Piece Notched Area Over PilotGlass Assembly Tabs Face Glass Assembly Placing Back Panel Piece Glass Frame TAB Retaining TAB Sheet Metal Refractory Instructions ALL Gaps Equal TabsItem Description Comments Part Number SMR-60NLAir Shutter Setting Install the MeshAir Shutter Settings Symptom Possible Cause Corrective Action TroubleshootingIntelliFire Plus Ignition System PVI-DVP Troubleshooting PilotAppliance Dimension Diagram Reference MaterialsVent Components Diagrams DVP-AS2DVP-TRAP1 DVP-TRAP2 DVP-TRAPK1 DVP-TRAPK2 DVP-HPC1 DVP-HPC2 DVP vent componentsRF6M RF12M DVP-FBHT RED60 RED60 Service Service PartsContact Information