Heat & Glo LifeStyle RED60 2159-900 manual PVI-DVP Troubleshooting, Pilot

Page 88

A. IntelliFire Plus™ Ignition System (continued)

4. (Continued) Pilot

C. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

lights but contin-

 

Verify that wire harness is firmly connected to the module.

ues to spark, and

 

 

D. Damaged pilot assembly or con-

Verify that ceramic insulator around the flame sensing rod is not

main burner will not

taminated flame sensing rod.

cracked, damaged, or loose. Verify connection from flame sensing

ignite. (If the pilot

 

rod to white sensor wire. Polish flame sensing rod with fine steel

continues to spark

 

 

wool to remove any contaminants that may have accumulated on

after the pilot flame

 

 

flame sensing rod. Verify continuity with a multi-meter with ohms set

has been lit, flame

 

 

at lowest range. Replace pilot if any damage is detected.

rectification has not

 

occurred.)

 

 

 

 

 

B. PVI-DVP Troubleshooting

Symptoms

Possible Causes

 

Corrective Action

 

 

IntelliFire Plus System

 

 

 

 

 

 

 

 

Main Closes/ Pilot open, 5 seconds later

Pilot Rectification Failure

1.

Verify that black wire on IPI wire harness is

pilot sparking with Blower ON. If condition

 

 

properly grounded to the fireplace chassis.

persists for 60 seconds, 8K-1 locks out with

 

2.

Verify that pilot is not being compromised

3 LED alarm.

 

 

by draft such that it fails to rectify. With the

 

 

 

glass assembly in place, verify that the pilot

 

 

 

flame is engulfing the flame sensing rod on

 

 

 

the left side of the pilot hood. With a multi-

 

 

 

meter, verify that the current in series be-

 

 

 

tween the module and the sense lead is at

 

 

 

least 0.14 microamps.

 

 

3.

Verify that line inlet pressure is within range

 

 

 

on rating plate and correct pilot orifice is in

 

 

 

pilot.

 

 

4.

If #1-4 are correct, replace IPI module.

 

 

 

 

Pilot and Main shut down and 8K1-PVI

Blocked Flue/Insufficient Draft

1.

Verify the teflon pressure tube is connected

locks out with 4 LED alarm.

 

 

between blower impeller housing and vacu-

 

 

 

um switch.

 

 

2.

Verify that wiring within PVI is correct and

 

 

 

that the blower operates during the ignition

 

 

 

command.

 

 

3.

Verify that the venting is connected and

 

 

 

sealed properly.

 

 

4. Verify that the vent termination is not blocked.

 

 

5.

If #1 thru #4 are complete, connect black and

 

 

 

red wires to bypass vacuum switch. If mal-

 

 

 

function is corrected, lock-out system until

 

 

 

the vacuum switch can be replaced.

 

 

 

 

Main Closes, 5 seconds later pilot spark-

Shorted Pilot Sense

1.

Verify that the white sensor lead is properly

ing with Blower ON.  If condition persists

 

connected to the S-terminal on the module.

for 60 seconds, 8K-1 locks out with 3 LED

 

2.

Check for soot deposits on the pilot sense

alarm.

 

rod, adjacent shielding, or logs. If so, clean af-

 

 

fected parts.

 

 

3.

Verify that the white sense lead from the pi-

 

 

lot is not damaged or melted within the firebox

 

 

or valve compartment. Replace pilot if damage

 

 

exists.

 

 

 

Main Closes, 5 seconds later pilot spark-

Disconnected Pilot Sense

Verify that white sensor lead is properly con-

ing with Blower ON.  If condition persists

 

nected to the S-terminal and the orange ignitor

for 60 seconds, 8K-1 locks out with 3 LED

 

lead is connected to the I-terminal on the mod-

alarm.

 

ule

 

 

 

If given ignition command in both ON and

Pre-Existing/False Pilot Flame

Check for pre-existing pilot flame. If so, the

REMOTE modes, system immediately

 

valve is defective and should replaced.

locks-out with 3 LED alarm. Does not

 

 

 

spark or attempt to ignite.

 

 

 

 

 

 

 

88

Heat & Glo • RED60 • 2159-900 Rev. R • 9/12

Image 88 Contents
Models What to do if you smell gasCongratulations Homeowner Reference InformationTable of Contents User GuideAppliance Setup TroubleshootingFinishing Reference MaterialsLimited Lifetime Warranty Hearth & Home Technologies Inc Limited Lifetime WarrantyLimited Lifetime Warranty Warranty ConditionsListing and Code Approvals Vent Directly BELOW. Keep Clear of ALL OB- Structions Requirements for the Commonwealth of MassachusettsManufacturer Requirements Operating Instructions User Guide Gas Fireplace SafetyYour Fireplace Clear Space Fixed Glass Assembly Decorative Doors and FrontsControl Module Operation Before Lighting FireplaceLighting Instructions IPI Final inspection byInitial Break-in Procedure Frequently Asked QuestionsAfter Fireplace is Lit Maintenance and Service Maintenance Tasks-HomeownerGlass Cleaning Doors, Surrounds, FrontsMaintenance Tasks-Qualified Service Technician Gasket Seal and Glass Assembly InspectionVenting FireboxGetting Started Typical Appliance SystemTools and Supplies Needed Design and Installation ConsiderationsInspect Appliance and Components Framing and Clearances Selecting Appliance LocationConstructing the Appliance Chase Minimum Framing DimensionsClearances TOP View Fireplace MIN MAX Opening Unlimited Mantel and Wall Projections= Acceptable NON-COMBUSTIBLE Mantel LEG Zone Termination Locations Vent Termination Minimum ClearancesCovered Alcove Applications Minimum Clearances for TerminationVent Information and Diagrams Installation Instructions and Venting In- formation PVI-DVP Components and Service Parts ListInstallation Precautions Installation GuidelinesInstallation of Vent Pipe Framing and Clearances Chassis DimensionsFraming Dimensions Vent Pipe RegulationsAccess Panel Framing Dimensions Chase Appliance Wiring the PVI-DVP Wire HarnessScrews PVI-DVP ConnectionsInstallation Inspection Vacuum Switch OrientationMaintenance Operating InstructionsTop Vent Horizontal Termination Venting with 1 elbow Vent DiagramsMinimum + H 1 Maximum Top Vent Horizontal Termination Venting with 2 elbows V1 Minimum V1 + H1 + H2 MaximumTop Vent Horizontal Termination Venting with 3 elbows V1 Minimum V1 + V2 + H1 + H2 MaximumElbows Minimum Total V + Total H Maximum Minimum Total V + Total H Maximum25 Vertical Vent Maximum Top Vent Vertical Termination Venting with 2 elbows Minimum V1 + V2 + H MaximumTop Vent Vertical Termination Venting with 3 elbows Minimum V1 + V2 + H1 + H2 MaximumDirect Vent with 4 FT. Minimum Vertical OFF TOP of Appliance 29 Power Vent Positioned After Vertical Drop These Instructions Must Remain with the Equipment ComponentsVenting of More than ONE Appliance in a Common Vent System is ProhibitedWiring the PVK-80 Power Vent Installation Inspection 8K1-PVI AUX300 Operating Instructions To Reassemble the Power Vent PVK-80 Top Vent Horizontal Termination Venting with 1 elbow V1 Minimum V1 + H1 MaximumPVK-80 Top Vent Horizontal Termination Venting with 2 elbows Elbows V1 + V2 Minimum Total V + Total H Maximum MAX. Elbows MAX. Total Vent RUN FT MAX. VERT. Drop FT Vent Clearances and Framing Pipe Clearances to CombustiblesWall Penetration Framing Combustible Wall PenetrationInstall the Ceiling Firestop Pipe DVPFlat Ceiling Installation Install Attic Insulation ShieldVaulted Ceiling Installation Appliance Preparation Top VentFiberglass Rope RingSetting the Fireplace into the Framing Securing and Leveling the ApplianceActive Convection Technology Detail aInstalling Vent Pipe DVP Pipe Assemble Vent SectionsAssemble Slip Sections Secure The Vent SectionsInstall Decorative Ceiling Components Disassemble Vent SectionsInstall Metal Roof Flashing Assemble and Install Storm CollarInstall Horizontal Termination Cap Install Vertical Termination CapHeat Shield Requirements for Horizontal Termination Fuel Conversion Gas InformationGas Pressure Gas and Electrical Access Gas ConnectionWiring Requirements IntelliFire PlusTM Ignition System WiringOptional Configuration Requirements Electrical InformationWires from touching the blower Switch Tripped Color Produced Optional LED Lighting CircuitElectrical Service and Repair Junction Box Installation Active Convection Blower ReplacementSlot on Blower Housing Blower TAB on Mounting PlateNon-Combustible Materials Specification FinishingSplatter Guard Framing and Finishing InstructionsFinishing Around Opening with Gypsum Wallboard Finish and Sealing JointsPainting Facing Material IN. ThickOverlap Fit Method 10 Mesh Front Installation Mesh FrontsAppliance Setup Rock Media Placement JIG Pilot Shield Kit Contents Porcelain InstructionsRED60 Model Without Media Tools RequiredInstallation NNN NNPService Parts Description Part NumberInstallation RED60 Model With MediaBend TAB UP Granite Instructions Back Panel Pieces19-3/8 Installing First Back Panel Granite Piece Notched Area Over PilotGlass Assembly Tabs Face Glass Assembly Placing Back Panel Piece Glass Frame TAB Retaining TAB Sheet Metal Refractory Instructions ALL Gaps Equal TabsItem Description Comments Part Number SMR-60NLAir Shutter Setting Install the MeshAir Shutter Settings Symptom Possible Cause Corrective Action TroubleshootingIntelliFire Plus Ignition System PVI-DVP Troubleshooting PilotAppliance Dimension Diagram Reference MaterialsVent Components Diagrams DVP-AS2DVP-TRAP1 DVP-TRAP2 DVP-TRAPK1 DVP-TRAPK2 DVP-HPC1 DVP-HPC2 DVP vent componentsRF6M RF12M DVP-FBHT RED60 RED60 Service Service PartsContact Information