Vermont Casting 2100 Adjust the Damper as Needed, Care of the Catalytic Combustor

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WinterWarm Fireplace Insert or System

Adjust the Damper as Needed

Examine your WinterWarm’s damper after the first 50 hours of use and adjust it if necessary. Thereafter, check the damper at least once a year and adjust as needed.

Both fine and coarse adjustments to the damper are possible. Begin with the fine adjustment, which modifies the pressure on the damper plate directly; it will take care of most sealing problems. Proceed to the coarse adjustment, which adjusts the pressure at the damper latch, only if you cannot achieve a satisfactory seal with the fine adjustment.

To inspect how well the damper seals, first make sure that the fire is out and that the WinterWarm is cool. Open the front door, and close and lock the damper. Visually inspect the seal between the damper plate and the damper frame; there should be no gaps. Now, push gently on the damper — there should be some give, but no rattle. If there is a gap in the seal or a rattle, adjust the damper.

Damper Adjustment Screw

 

 

Damper

Lock Nut

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Left

Throat HalfRight Throat

Half

Throat Retainer Clip

FP1080

Fig. 12 A view of the damper as seen through the front door.

Try the Fine Adjustment First

1.Open the door.

2.Close and lock the damper.

3.Locate the damper adjustment set-screw in the cen- ter of the damper plate, and loosen its lock nut.

4.Turn the set-screw 1/4 to 1/2 turn clockwise.

5.Check the damper seal for gap or rattle.

6.When the set screw position provides a good seal, tighten the lock nut. Be careful not to overtighten the set screw.

Use the Coarse Adjustment Only If Necessary

Follow Steps 1-3 of the fine adjustment procedure, then;

1.Turn the set screw counter-clockwise several full turns.

2.Lift off the mantel piece to expose the damper latch.

3.With the damper open, loosen the latch retaining screw.

4.Move the latch approximately 1/8” (3mm) to the right, and retighten the retaining screw.

5.Close and lock the damper, and check for gap and rattle. Adjust the set screw as described under “Fine Adjustment.”

Repeat the coarse adjustment if necessary.

For further assistnce, contact your Vermont Castings’ Dealer.

Damper Latch

Shroud

 

Latch Retaining Screw

Damper

 

Control

 

Rod

FP1081

 

Fig. 13 With the mantel removed, the damper latch is ex- posed for adjustment.

Care of the Catalytic Combustor

This wood heater contains a catalytic combustor, which needs regular inspection and periodic replacement for proper operation. It is against the law in the United States to operate this wood heater in a manner incon- sistent with operating instructions in this manual, or if the catalytic element is deactivated or removed.

Under normal operating conditions, the catalytic com- bustor should remain active for two to six years (de- pending on the amount of wood burned). However, it is important to monitor the combustor periodically to ensure that it is functioning properly, as well as to de- termine when it needs to be replaced. A non-functioning combustor will result in a loss of heating efficiency, and an increase in creosote and emissions.

The combustor should be visually inspected “in place” for fly ash accumulation and physical damage three times per year. Actual removal of the combustor is not recommended unless a more detailed inspection is war- ranted because of diminished performance as outlined below.

The refractory package that houses the catalytic com- bustor should be inspected annually for a build-up of fly ash and cleaned if necessary. This may be done during examination of the catalytic combustor.

The catalytic combustion system includes an air supply for secondary combustion. The probe which controls the supply should also be inspected annually.

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Contents WinterWarm Table of Contents IntroductionSpecifications WinterWarmSection I Operation Your WinterWarm’s Controls What They DoPrimary Air Control DamperUse the Air Control Settings That Work Best for You FansBurn Only High-Quality Wood How To Build a Wood Fire Keep It Going WinterWarm Control SettingsHigh-Efficiency Wood Burning With Catalytic Combustion Starting and Maintaining a Wood FireReloading and Reviving a Wood Fire Special Tactics for Cold-Climate Heating Open-Fire Viewing With the Screen CassetteRemove and Store Ash Safely Section II Maintenance Cleaning the GlassCare of the Cast Iron Surface Care of the Porcelain Enamel SurfaceAdjust the Door Latch Periodically How to Replace GasketsReplaceable WinterWarm Fiberglass Gaskets Replacing the Door Gaskets Replacing the Damper GasketReplace Damaged Door Glass Immediately Permanent WinterWarm GasketsAdjust the Damper as Needed Try the Fine Adjustment FirstUse the Coarse Adjustment Only If Necessary Care of the Catalytic CombustorWhen to Suspect a Combustor Problem Inspection and Removal of the CombustorClean Chimney System is Safer and Works Better Watch for Better ResultsLearn to Recognize and Avoid Creosote WinterWarm Maintenance Schedule Yearly Spring CleaningFireplace Daily Two WeeksLarge WinterWarm Wiring Diagram PH4Minimum Fireplace Dimensions Section III Preparing a Masonry ChimneyRequirements for Existing Masonry Fireplace Requirements of your Existing Masonry ChimneyClearance Requirements Hearth RequirementsFireplace Maximums Chimney Connector Flex Connector SystemSealing Requirements Install the Flex Connector Custom Damper SealRelined Chimney Remove the Masonry Fireplace DamperInstall the Floor Protector Reverse the Flue Collar If NecessarySection IV Installing the Fireplace System Cabinet Structural Considerations Installation Chase DimensionsCarefully Observe Local Building Codes Selecting a Location for Your FireplaceDuct and Vent Placement Chimney RequirementsGuidelines for an Outside Air Supply floor protector must satisfy these requirementsFlush with the Floor or Laid Over It? Important RemindersElectrical Requirements Customizing the Finished AppearanceChoosing a Facing Material Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the elevated base. Slide the base into Install the optional cabinet convection blower kitCabinet convection blower in place behind Section V Completing the WinterWarm Installation Prepare and Install WinterWarm FirechamberFireplace System only Connect the Outside Air Duct to the Air BoxPrepare and Install the WinterWarm Front Connect the Wiring Attach the Rheostat Rod LinkagesInstall and Adjust the Controls Install the Air DividerInstall the Latticework Panels Install the MantelFireplace Systems only Install the Plinth Move the Entire Unit the final few inches into the CabinetWinterWarm Large Insert WinterWarm Large Insert Shell Enamel Parts WinterWarm Large Insert Model Classic Sand MidnightAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation