Vermont Casting 2100 installation instructions Use the Right Adhesives

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Finish Coat

Backer Board or Metal Lath

FP1114

WinterWarm Fireplace Insert or System

it is entirely permissible to extend noncombustible facing materials beyond those limits to achieve a particular decorative effect.

5.Despite the most careful planning and the latitude provided by the maximum and minimum opening dimensions, it still may be necessary to cut some tiles to achieve a balanced appearance. Your tile supplier or local tool rental outlet should be able to supply the necessary equipment and explain how to use it properly.

Consult your Vermont Castings dealer for advice and suggestions for this process.

Fig. 37 Top view of plaster flush-finished trim.

mented directly to the trim panels, or over noncom- bustible backing to shim it out relative to the finished wall surface. Be sure the height of the side pieces is between 29” (740 mm) and 33¹⁄₄" (845 mm), and that the thickness of backing, adhesive, and stone combined is not more than 13/16" (20 mm).

•Tile. There are many tile options from which to choose. Here is one method of determining a satis- factory arrangement:

Total thickness less than 13/16” (20mm)

Observe Tile combustible

limits 2” (51mm) maximum

Backer Board

FP1117

Observe

Combustible

Limits

FP1115

Fig. 38 Top view of stone facing material and wooden (com- bustible) trim cemented directly to a noncombustible backing. The trim must protrude no more than 2” (51mm).

1.Draw the maximum and minimum fireplace open- ing dimensions on a large sheet of cardboard.

2.Place it on the floor and experiment with laying the tiles around the opening, varying within the limits to determine the best arrangement.

3.Trace and cut out a silhouette of the insert. Lay it over the tiles to show how the insert will cover the tiles when it is installed.

4.On another large piece of cardboard, cut an opening to represent the limits for combustible material, and position that on top of the tile lay- out. Keep in mind that while combustible material must not be brought inside the combustible limits,

Fig. 39 Top view of tile and wooden (combustible) trim in- stalled over backer board.

Use the Right Adhesives

The adhesive must be suitable to the chosen mate- rial and have a temperature rating of at least 400°F (204°C). High temperature silicone is an example.

Maintain a Safe Clearance to the Mantel

The clearance to the mantel and/or top trim must be at least 43” (1090mm), measured from the finished hearth surface. This clearance cannot be reduced by adding shields.

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Contents WinterWarm Introduction Table of ContentsWinterWarm SpecificationsDamper Section I OperationYour WinterWarm’s Controls What They Do Primary Air ControlUse the Air Control Settings That Work Best for You FansBurn Only High-Quality Wood Starting and Maintaining a Wood Fire How To Build a Wood Fire Keep It GoingWinterWarm Control Settings High-Efficiency Wood Burning With Catalytic CombustionReloading and Reviving a Wood Fire Special Tactics for Cold-Climate Heating Open-Fire Viewing With the Screen CassetteRemove and Store Ash Safely Care of the Porcelain Enamel Surface Section II MaintenanceCleaning the Glass Care of the Cast Iron SurfaceAdjust the Door Latch Periodically How to Replace GasketsReplaceable WinterWarm Fiberglass Gaskets Permanent WinterWarm Gaskets Replacing the Door GasketsReplacing the Damper Gasket Replace Damaged Door Glass ImmediatelyCare of the Catalytic Combustor Adjust the Damper as NeededTry the Fine Adjustment First Use the Coarse Adjustment Only If NecessaryInspection and Removal of the Combustor When to Suspect a Combustor ProblemClean Chimney System is Safer and Works Better Watch for Better ResultsLearn to Recognize and Avoid Creosote Two Weeks WinterWarm Maintenance ScheduleYearly Spring Cleaning Fireplace DailyPH4 Large WinterWarm Wiring DiagramRequirements of your Existing Masonry Chimney Minimum Fireplace DimensionsSection III Preparing a Masonry Chimney Requirements for Existing Masonry FireplaceClearance Requirements Hearth RequirementsFireplace Maximums Chimney Connector Flex Connector SystemSealing Requirements Remove the Masonry Fireplace Damper Install the Flex ConnectorCustom Damper Seal Relined ChimneyReverse the Flue Collar If Necessary Install the Floor ProtectorSelecting a Location for Your Fireplace Section IV Installing the Fireplace System CabinetStructural Considerations Installation Chase Dimensions Carefully Observe Local Building CodesChimney Requirements Duct and Vent Placementfloor protector must satisfy these requirements Guidelines for an Outside Air SupplyImportant Reminders Flush with the Floor or Laid Over It?Electrical Requirements Customizing the Finished AppearanceChoosing a Facing Material Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the optional cabinet convection blower kit Install the elevated base. Slide the base intoCabinet convection blower in place behind Prepare and Install WinterWarm Firechamber Section V Completing the WinterWarm InstallationConnect the Outside Air Duct to the Air Box Fireplace System onlyPrepare and Install the WinterWarm Front Attach the Rheostat Rod Linkages Connect the WiringInstall the Air Divider Install and Adjust the ControlsMove the Entire Unit the final few inches into the Cabinet Install the Latticework PanelsInstall the Mantel Fireplace Systems only Install the PlinthWinterWarm Large Insert WinterWarm Large Insert Classic Sand Midnight Shell Enamel Parts WinterWarm Large Insert ModelAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation
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