Vermont Casting 2100 installation instructions WinterWarm Large Insert

Page 39

WinterWarm Large Insert

Model 2100 (continued)

Item Description

Part Number

1. Bottom Only

1301150

2.5/16 Fiberglass Medium Density (sold by the foot) 1203588

3.

3/8-16 x 2” Hex Head Leveller Bolt

1201742

4.

1/4-20 x 5/8” Phillips Flat Head Screw

1200865

5.

Left Fan Heat Shield

1301151

6.

Right Fan Heat Shield

1301152

7.

1/4-20 x 1/2” Hex Head Cap Screw

1201338

8.

1/4-20 x 1/2” Phillips Round Head Screw

1200894

9.

Ash Grate

1301256

10.

Bar Grate

1301275

11.

Left Side Firebox

1301280

12.

Half Hinge, Body Upper

1604281

13.

1/4-20 x 1/2” Hex Head Leveller Bolt

1201347

14.

Right Side Firebox

1301264

15.

Damper Door Interlock

1301299

16.

Interlock Door/Damper Wire

1601568

17.

1/4-20 x 1³⁄” Phillips Flat Head

 

 

Screw Black

1200830

 

Primary Air Box Assembly

 

 

(Includes Item #’s 7,8, and 18 thru 34)

5000343

18.

Primary Air Box

1301281

19.

Thermostat Assembly

5005470

19a.

Friction Spring

1201846

20.

Jump Ring

1201985

21.

Thermostat Disc

1301269

22.

1/4-20 x 5/8” Phillips Round Head Screw

1200896

23.

Washer, Flat 1/4 #304 SS

 

 

.294 id x .63 od x .047 Thick

1202471

24.

Ball Chain Fitting

1201972

25.

#6 Nickel Ball Chain, 21 Balls,

 

 

Attach Chain @ 19 Balls (sold by the foot) 1201960

26.

Thermostat Valve

1301268

27.

Thermostat Flap

1301265

28.

7/16 x 5/8” Cotter Pin

1203027

29.

Thermostat Flat Wire

1604503

30.

Thermostat Acutator

1301258

31.

1/4-20 x 1/4” Socket Set Screw

1200417

32.

Bell Crank

1301263

33.

Crank Pin

1600524

34.

Damper Tab

1601488

35.

Thermostat Control Arm

1301284

36.

1/4-20 Plain Hex Nut

1203210

37.

3/8-16 Threaded Should Bolt,

 

 

1/2 x 1¹⁄” Body

1201319

38.

Washer, Flat 1/2 SAE

1202491

39.

Lower Thermostat Wire Link

1604501

40.

#8-32 Hex Top Lock Nut

1203275

41.

Upper Thermostat Wire Link

1604502

42.

5/16” Hole Plug

1201899

43.

Firebox Back

1301251

WinterWarm Fireplace Insert or System

 

Item Description

Part Number

44.

Secondary Thermostat

 

1601489

45.

10-24 x 1/4” Phillips Pan Head Screw

 

1200980

46.

Secondary Air Flap

 

1601490

47.

Shim Ring, 18 Ga Nickel

 

1201986

48.

Secondary Air Link

 

1601486

49.

Secondary Air Coverplate

 

1604505

50.

1/4-20 x 3/8” Phillips Pan Head Screw

 

1200993

51.

Firebox top

 

1301253

52.

Control Shim

 

1604338

53.

Control Spacer

 

1201781

54.

Washer, Standard Flat 1/4 - Z

 

 

 

.313 od x .742 od x .06 Thick

 

1202474

55.

1/4-20 x 1” Hex Head Cap Screw

 

1201326

56.

Gasket, 1/2” Low Density Black

 

 

 

(sold by the foot)

 

1203564

57.

Tie Rod Set (includes 4 of 1601640

 

 

 

Tie Rods & 4 of 1203210 Plain Hex Nuts)

5007499

57a.

1/4-20 Top Lock Hex Nut

 

1203213

58.

Flue Collar

 

1301276

59.

1/4-20 x 3/4” Hex Head Cap Screw

 

1201374

60.

Refractory Assembly

 

 

 

(Includes #1602511 Access Panel)

 

1602510

61.

Catalyst (Old PN 1602505 in a carton)

 

30001152

62.

Lower Fireback

 

1301252

63.

Upper Fireback

 

1301260

 

Upper Fireback & Damper Assy

 

 

 

(Includes Items #7, 34, 36, 63, 65,

 

 

 

69 to 72, 79 to 82)

 

5000044

64.

1/4-20 x 1” Hex Head Cap Screw - Black

 

1201376

65.

1/4-20 x 1¹⁄” Hex Head Cap Screw

 

1201386

66.

1/4-20 Nut Plate

 

1203105

67.

Left Throat

 

1301296

68.

Right Throat

 

1301297

69.

Throat Clamp

 

1301298

70.

1/4-20 Square Nut

 

1203329

71.

Damper

 

1301259

72.

Gasket, 3/6” Low Density 6ND

 

 

 

(sold by the foot)

 

1203589

73.

Damper Operating Rod

 

1604522

74.

Washer, Thick Flat

 

 

 

.52 id x .875 od x .085 Thick

 

1202492

75.

Damper Swing Arm

 

1301282

76.

3/16 x 1” Stainless Steel Damper Rod Pin

1201839

78.

Washer, Flat 3/8 - Z

 

 

 

.442 id x 1 od x .074 Thick

 

1202488

79.

Damper Swing Arm Retainer

 

1301270

80.

Washer, Narrow Flat 1/4

 

 

 

.275 id x .5 od x .063 Thick

 

1202475

81.

1/4-20 x 3/4” Socket Head Cap Screw

 

1200461

82.

1/4-20 x 1¹⁄” Socket Set Screw

 

1200446

83.

Damper Actuator Link Stop

 

1604507

84.

Damper Actuator Link

 

1301283

85.

Damper Rod Retainer

 

1301271

86.

Door Air Manifold

 

1301274

 

Door Assembly (Includes Item #’s 13, 56,

 

 

87 to 92, 94 to 99, 101, 102, 103, 105)

 

5006079

2000941

39

Image 39
Contents WinterWarm Introduction Table of ContentsWinterWarm SpecificationsDamper Section I OperationYour WinterWarm’s Controls What They Do Primary Air ControlUse the Air Control Settings That Work Best for You FansBurn Only High-Quality Wood Starting and Maintaining a Wood Fire How To Build a Wood Fire Keep It GoingWinterWarm Control Settings High-Efficiency Wood Burning With Catalytic CombustionReloading and Reviving a Wood Fire Special Tactics for Cold-Climate Heating Open-Fire Viewing With the Screen CassetteRemove and Store Ash Safely Care of the Porcelain Enamel Surface Section II MaintenanceCleaning the Glass Care of the Cast Iron SurfaceAdjust the Door Latch Periodically How to Replace GasketsReplaceable WinterWarm Fiberglass Gaskets Permanent WinterWarm Gaskets Replacing the Door GasketsReplacing the Damper Gasket Replace Damaged Door Glass ImmediatelyCare of the Catalytic Combustor Adjust the Damper as NeededTry the Fine Adjustment First Use the Coarse Adjustment Only If NecessaryInspection and Removal of the Combustor When to Suspect a Combustor ProblemClean Chimney System is Safer and Works Better Watch for Better ResultsLearn to Recognize and Avoid Creosote Two Weeks WinterWarm Maintenance ScheduleYearly Spring Cleaning Fireplace DailyPH4 Large WinterWarm Wiring DiagramRequirements of your Existing Masonry Chimney Minimum Fireplace DimensionsSection III Preparing a Masonry Chimney Requirements for Existing Masonry FireplaceClearance Requirements Hearth RequirementsFireplace Maximums Chimney Connector Flex Connector SystemSealing Requirements Remove the Masonry Fireplace Damper Install the Flex ConnectorCustom Damper Seal Relined ChimneyReverse the Flue Collar If Necessary Install the Floor ProtectorSelecting a Location for Your Fireplace Section IV Installing the Fireplace System CabinetStructural Considerations Installation Chase Dimensions Carefully Observe Local Building CodesChimney Requirements Duct and Vent Placementfloor protector must satisfy these requirements Guidelines for an Outside Air SupplyImportant Reminders Flush with the Floor or Laid Over It?Electrical Requirements Customizing the Finished AppearanceChoosing a Facing Material Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the optional cabinet convection blower kit Install the elevated base. Slide the base intoCabinet convection blower in place behind Prepare and Install WinterWarm Firechamber Section V Completing the WinterWarm InstallationConnect the Outside Air Duct to the Air Box Fireplace System onlyPrepare and Install the WinterWarm Front Attach the Rheostat Rod Linkages Connect the WiringInstall the Air Divider Install and Adjust the ControlsMove the Entire Unit the final few inches into the Cabinet Install the Latticework PanelsInstall the Mantel Fireplace Systems only Install the PlinthWinterWarm Large Insert WinterWarm Large Insert Classic Sand Midnight Shell Enamel Parts WinterWarm Large Insert ModelAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation