Vermont Casting 2100 Flush with the Floor or Laid Over It?, Important Reminders

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Custom-made floor protectors may be used if they offer the same protection as the approved floor protector described in the preceding paragraph, which in testing was found to have a standard K value of 0.84. Custom- built floor protectors must have a K value equal to, or less than, 0.84, meaning that heat will transfer at the same rate or more slowly than the tested standard.

To calculate the thickness required for an alternate ma- terial to result in a K value of 0.84, first determine the alternate material’s K factor. This information should be available from your local building supply yard. Then, calculate the following formula:

(K factor

 

 

 

 

of alternate

 

(Thickness of

 

(Required thickness

material)

 

 

X

Wonderboard

=

 

 

of alternate material)

(K factor of

 

required)

 

 

 

 

Wonderboard)

 

 

 

 

Let’s use brick as an example, since it is a commonly used hearth material. Its K factor is 5.0.

(5.0)

X (7/16” [11 mm]) = 2.6” (65 mm)

(0.84)

That is, when using brick for the hearth extension, the brick must be a minimum of 2.6” (65 mm) thick.

Once you know the K factor of a given material, you can use this same formula to calculate its required thickness for approved hearth protection.

Flush with the Floor or Laid Over It?

Generally, it is easier to lay floor protectors over the fin- ished floor in existing homes. In new construction, flush installations are a popular alternative.

When placed over a finished floor, the floor protector extends completely under the ventilated plinth. (Fig.

32)The cabinet is elevated by an amount equal to the thickness of the floor protector so that the plinth and cabinet are at the same level. This is necessary for a proper fit between the WinterWarm front and the plinth. If you raise the cabinet more than 1” (25 mm), a corre- sponding increase in the height of the framed chase is required to retain adequate clearance.

When the floor protector is installed flush, the Winter- Warm cabinet rests on plywood shimming that brings it level with the finished floor. (Fig. 33)

Whichever method you choose, the floor protector must satisfy the requirements outlined above, and the 3” x 38” (76 x 965 mm) sheet metal spark protector strip (included) must be laid under the junction of the cabinet and the ventilated plinth.

WinterWarm Fireplace Insert or System

Over-laid Floor

Ventilated

Protector

Plinth

24ga. Galva-

Spark

nized Sheet

Protector

Metal

Strip

 

 

Cabinet

Finished

Base

Floor

 

Sub-floor

 

Plywood Shim

FP1109

Fig. 32 The components of a raised hearth. The floor protec- tor is placed over the finished floor and extends completely under the ventilated plinth.

Inlaid Floor

Ventilated

Protector

Plinth

 

24ga. Galva-

 

nized Sheet

Spark

Metal

Protector

 

Strip

Finished

Cabinet

Floor

 

Base

Sub-floor

FP1110

Plywood Shim

Fig. 33 The components of a flush hearth. The floor protector is inlaid flush with the finished floor.

Important Reminders:

1.INSTALL ONLY AS ILLUSTRATED.

2.Elevating the cabinet requires a corresponding in- crease in the height of the chase to retain adequate clearances. Refer to the chase specifications on Page 20 and double-check that all clearances will be satisfied.

3.The air inlet through the ventilated plinth must not be blocked.

4.A 3” x 38” (76 mm x 965 mm) strip of sheet metal (included in your Fireplace System) must be placed as a spark protector painted-side up underneath the joint between the front of the cabinet and the venti- lated plinth.

2000941

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Contents WinterWarm Introduction Table of ContentsWinterWarm SpecificationsYour WinterWarm’s Controls What They Do Section I OperationPrimary Air Control DamperFans Use the Air Control Settings That Work Best for YouBurn Only High-Quality Wood WinterWarm Control Settings How To Build a Wood Fire Keep It GoingHigh-Efficiency Wood Burning With Catalytic Combustion Starting and Maintaining a Wood FireReloading and Reviving a Wood Fire Open-Fire Viewing With the Screen Cassette Special Tactics for Cold-Climate HeatingRemove and Store Ash Safely Cleaning the Glass Section II MaintenanceCare of the Cast Iron Surface Care of the Porcelain Enamel SurfaceHow to Replace Gaskets Adjust the Door Latch PeriodicallyReplaceable WinterWarm Fiberglass Gaskets Replacing the Damper Gasket Replacing the Door GasketsReplace Damaged Door Glass Immediately Permanent WinterWarm GasketsTry the Fine Adjustment First Adjust the Damper as NeededUse the Coarse Adjustment Only If Necessary Care of the Catalytic CombustorInspection and Removal of the Combustor When to Suspect a Combustor ProblemWatch for Better Results Clean Chimney System is Safer and Works BetterLearn to Recognize and Avoid Creosote Yearly Spring Cleaning WinterWarm Maintenance ScheduleFireplace Daily Two WeeksPH4 Large WinterWarm Wiring DiagramSection III Preparing a Masonry Chimney Minimum Fireplace DimensionsRequirements for Existing Masonry Fireplace Requirements of your Existing Masonry ChimneyHearth Requirements Clearance RequirementsFireplace Maximums Flex Connector System Chimney ConnectorSealing Requirements Custom Damper Seal Install the Flex ConnectorRelined Chimney Remove the Masonry Fireplace DamperReverse the Flue Collar If Necessary Install the Floor ProtectorStructural Considerations Installation Chase Dimensions Section IV Installing the Fireplace System CabinetCarefully Observe Local Building Codes Selecting a Location for Your FireplaceChimney Requirements Duct and Vent Placementfloor protector must satisfy these requirements Guidelines for an Outside Air SupplyImportant Reminders Flush with the Floor or Laid Over It?Customizing the Finished Appearance Electrical RequirementsChoosing a Facing Material Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the optional cabinet convection blower kit Install the elevated base. Slide the base intoCabinet convection blower in place behind Prepare and Install WinterWarm Firechamber Section V Completing the WinterWarm InstallationConnect the Outside Air Duct to the Air Box Fireplace System onlyPrepare and Install the WinterWarm Front Attach the Rheostat Rod Linkages Connect the WiringInstall the Air Divider Install and Adjust the ControlsInstall the Mantel Install the Latticework PanelsFireplace Systems only Install the Plinth Move the Entire Unit the final few inches into the CabinetWinterWarm Large Insert WinterWarm Large Insert Classic Sand Midnight Shell Enamel Parts WinterWarm Large Insert ModelAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation