Vermont Casting 2100 Attach the Rheostat Rod Linkages, Connect the Wiring

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If you have installed the optional outside air kit, pass the control rod through the latticework at this time. (Fig. 53)

Seat the front against the Fire Chamber assembly, and attach with the six 1/4-20 X 3/4” (19mm) hex head cap screws and washers that are provided. There are two for each side and two for the top.

Make sure the front seats properly before tightening the cap screws; the edge of the front should be almost even with the side and top plates, protruding no more than 1/16” (2mm).

Tighten the left and right sides before tightening the top screws. Tighten the cap screws that attach the upper grille. NOTE: If the front has been installed too far for- ward, the door gasket may not make the required seal and the fire may be difficult to control.

Step 8. Attach the Rheostat Rod Linkages

Untape the rheostat linkage rod from the left side of the firechamber. Remove the nut from the threaded end. Insert the rod end into the drilled hole in the rheostat le- ver. The rheostat box is located on the inside of the left front column. Thread the rod nut back on and tighten. NOTE: The rheostat lever must be tilted towards the outside of the left column in order to attach the nut. After connecting the linkage, the lever must be tilted towards the inside of the column before installing the left column air divider. It remains in this inside position during operation. (Fig. 54)

 

Rheostat Rod

 

Linkage

 

Rheostat Lever

 

Rheostat Rod

 

Nut

 

Rheostat Box Shaft

 

Power Cord

 

4-Prong “Wireway” Plug

 

2-Prong Column Fan Plug

 

Spacer

FP1131

Nylon Clamp

Fig. 54 The rheostat lever must be tilted first toward the out- side of the left column to attach the nut, and then tilted toward the inside of the column before installing the left column air divider.

WinterWarm Fireplace Insert or System

9. Connect the Wiring.

The two-pronged cable for column fans and the four- pronged wireway cable connect to the metal wire boxes on each side of the front with snap connector plugs, two on each side. The power cord must be plugged in as well.

First expose the receptacle for the power cord by re- moving the metal plate on the wire box. It is secured by two Phillips pan head machine screws. Also remove the nylon cord set clamp from the top of the spacer on the left wire box, and lay it aside for completing this step.

NOTE: The power cord always connects to the wire box on the left side in Fireplace System installations. For Fireplace Insert installations, it may connect to the wire box on either the right side or the left.

Next, plug the power cord into the wire box receptacle. Secure the cord by slipping the nylon cord set-clamp over the cord and fastening it to the top of the spacer with a 1/2” (13mm) Phillips pan head machine screw. For Fireplace Insert installations that have the power cord connected to the right side, mount the nylon cord clamp and spacer on the right wire box rather than the left.

Connect the two-pronged column fans plug and the four-pronged wireway plug to the wire boxes on both the right and left sides. (Fig. 55)

2-Prong Fan Plug

4-Prong Wire-

 

way Plug

FP1132

Fig. 55 The snap connectors only fit their respective sockets.

Plug the power cord into its electric service receptacle, either a wall outlet in Fireplace Insert installations, or into the cabinet junction box in Fireplace System instal- lations. FIREPLACE SYSTEM NOTE: Remember, connect the power cord to the UPPER receptacle in the cabinet junction box. The lower receptacle will not be live unless you are using the optional Cabinet Convec- tion Blower Kit.

If you are unsure of how to make any of these connec- tions contact your local Vermont Castings’ Authorized Dealer.

2000941

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Contents WinterWarm Introduction Table of ContentsWinterWarm SpecificationsDamper Section I OperationYour WinterWarm’s Controls What They Do Primary Air ControlBurn Only High-Quality Wood Use the Air Control Settings That Work Best for YouFans Starting and Maintaining a Wood Fire How To Build a Wood Fire Keep It GoingWinterWarm Control Settings High-Efficiency Wood Burning With Catalytic CombustionReloading and Reviving a Wood Fire Remove and Store Ash Safely Special Tactics for Cold-Climate HeatingOpen-Fire Viewing With the Screen Cassette Care of the Porcelain Enamel Surface Section II MaintenanceCleaning the Glass Care of the Cast Iron SurfaceReplaceable WinterWarm Fiberglass Gaskets Adjust the Door Latch PeriodicallyHow to Replace Gaskets Permanent WinterWarm Gaskets Replacing the Door GasketsReplacing the Damper Gasket Replace Damaged Door Glass ImmediatelyCare of the Catalytic Combustor Adjust the Damper as NeededTry the Fine Adjustment First Use the Coarse Adjustment Only If NecessaryInspection and Removal of the Combustor When to Suspect a Combustor ProblemLearn to Recognize and Avoid Creosote Clean Chimney System is Safer and Works BetterWatch for Better Results Two Weeks WinterWarm Maintenance ScheduleYearly Spring Cleaning Fireplace DailyPH4 Large WinterWarm Wiring DiagramRequirements of your Existing Masonry Chimney Minimum Fireplace DimensionsSection III Preparing a Masonry Chimney Requirements for Existing Masonry FireplaceFireplace Maximums Clearance RequirementsHearth Requirements Sealing Requirements Chimney ConnectorFlex Connector System Remove the Masonry Fireplace Damper Install the Flex ConnectorCustom Damper Seal Relined ChimneyReverse the Flue Collar If Necessary Install the Floor ProtectorSelecting a Location for Your Fireplace Section IV Installing the Fireplace System CabinetStructural Considerations Installation Chase Dimensions Carefully Observe Local Building CodesChimney Requirements Duct and Vent Placementfloor protector must satisfy these requirements Guidelines for an Outside Air SupplyImportant Reminders Flush with the Floor or Laid Over It?Choosing a Facing Material Electrical RequirementsCustomizing the Finished Appearance Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the optional cabinet convection blower kit Install the elevated base. Slide the base intoCabinet convection blower in place behind Prepare and Install WinterWarm Firechamber Section V Completing the WinterWarm InstallationConnect the Outside Air Duct to the Air Box Fireplace System onlyPrepare and Install the WinterWarm Front Attach the Rheostat Rod Linkages Connect the WiringInstall the Air Divider Install and Adjust the ControlsMove the Entire Unit the final few inches into the Cabinet Install the Latticework PanelsInstall the Mantel Fireplace Systems only Install the PlinthWinterWarm Large Insert WinterWarm Large Insert Classic Sand Midnight Shell Enamel Parts WinterWarm Large Insert ModelAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation
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