Vermont Casting 2100 Section II Maintenance, Care of the Cast Iron Surface, Cleaning the Glass

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Before replacing the ash pan, clear away any ash that has spilled over the sides and back of the pan.

Replace the ash pan and close the ash door and front door.

Empty the ash pan regularly, typically every one to three days. The frequency will vary depending on how you operate your WinterWarm: You burn more wood at higher heat output settings, and ash will accumulate faster.

Ash should be removed frequently and placed outdoors in a metal container with a tight-fitting lid. The closed container of ash should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ash is disposed of by burial in soil or otherwise locally dispersed, it should be retained in the closed container until all cin- ders have thoroughly cooled. -Wood ash may be used as a garden fertilizer.

CAUTION: Never use your household or shop vacuum cleaner to remove ash from the fireplace; always re- move and dispose of the ash properly.

WinterWarm Fireplace Insert or System

Section II Maintenance

Keep your WinterWarm Looking New and Working Its Best

Care of the Cast Iron Surface

An occasional dusting with a dry rag will keep the painted cast iron of your WinterWarm looking new.

If the paint needs retouching, first allow the surface to cool completely. Wire-brush areas needing to be painted. Touch-up with high temperature stove paint available from your local dealer. Apply the paint spar- ingly. Two light coats are better than one heavy one.

Care of the Porcelain Enamel Surface

Use a soft brush as necessary. Do not use water or other liquids on your WinterWarm. Fingerprints usually can be buffed off porcelain enamel with a dry, soft cloth. If marks remain, allow the WinterWarm to cool com- pletely, then buff with a slightly damp, soft cloth. Dry completely before starting a fire to avoid streaking.

Never use abrasives or harsh chemical cleaners on the porcelain enamel finish. The enamel may scratch and expose the cast iron, which can then stain or rust. If you must remove spills or stains from porcelain sur- faces, make sure that the fire is out and that the Win- terWarm has cooled completely before cleaning. Use a kitchen appliance cleaner and polish especially formu- lated for enamel surfaces. Apply the cleaner sparingly with a soft cloth, and buff away all traces.

Cleaning the Glass

The WinterWarm glass system requires a minimum amount of cleaning. Most carbon deposits that accumu- late will burn off during hot fires.

Ash residue that accumulates on the glass should be removed periodically to prevent etching. To clean the glass, follow this procedure:

Be sure the glass is completely cool.

Cleaning with water will work in most cases. Use a glass cleaner especially made for this purpose only if deposits are especially heavy. (If heavy deposits are a frequent occurrence, however, evaluate your operating techniques.)

Rinse the glass thoroughly.

Dry the glass completely.

NOTE: The WinterWarm glass is coated with a special material on one side that helps reflect heat back into the fire chamber. Do not attempt to re- move this coating.

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Contents WinterWarm Introduction Table of ContentsWinterWarm SpecificationsYour WinterWarm’s Controls What They Do Section I OperationPrimary Air Control DamperUse the Air Control Settings That Work Best for You FansBurn Only High-Quality Wood WinterWarm Control Settings How To Build a Wood Fire Keep It GoingHigh-Efficiency Wood Burning With Catalytic Combustion Starting and Maintaining a Wood FireReloading and Reviving a Wood Fire Special Tactics for Cold-Climate Heating Open-Fire Viewing With the Screen CassetteRemove and Store Ash Safely Cleaning the Glass Section II MaintenanceCare of the Cast Iron Surface Care of the Porcelain Enamel SurfaceAdjust the Door Latch Periodically How to Replace GasketsReplaceable WinterWarm Fiberglass Gaskets Replacing the Damper Gasket Replacing the Door GasketsReplace Damaged Door Glass Immediately Permanent WinterWarm GasketsTry the Fine Adjustment First Adjust the Damper as NeededUse the Coarse Adjustment Only If Necessary Care of the Catalytic CombustorInspection and Removal of the Combustor When to Suspect a Combustor ProblemClean Chimney System is Safer and Works Better Watch for Better ResultsLearn to Recognize and Avoid Creosote Yearly Spring Cleaning WinterWarm Maintenance ScheduleFireplace Daily Two WeeksPH4 Large WinterWarm Wiring DiagramSection III Preparing a Masonry Chimney Minimum Fireplace DimensionsRequirements for Existing Masonry Fireplace Requirements of your Existing Masonry ChimneyClearance Requirements Hearth RequirementsFireplace Maximums Chimney Connector Flex Connector SystemSealing Requirements Custom Damper Seal Install the Flex ConnectorRelined Chimney Remove the Masonry Fireplace DamperReverse the Flue Collar If Necessary Install the Floor ProtectorStructural Considerations Installation Chase Dimensions Section IV Installing the Fireplace System CabinetCarefully Observe Local Building Codes Selecting a Location for Your FireplaceChimney Requirements Duct and Vent Placementfloor protector must satisfy these requirements Guidelines for an Outside Air SupplyImportant Reminders Flush with the Floor or Laid Over It?Electrical Requirements Customizing the Finished AppearanceChoosing a Facing Material Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the optional cabinet convection blower kit Install the elevated base. Slide the base intoCabinet convection blower in place behind Prepare and Install WinterWarm Firechamber Section V Completing the WinterWarm InstallationConnect the Outside Air Duct to the Air Box Fireplace System onlyPrepare and Install the WinterWarm Front Attach the Rheostat Rod Linkages Connect the WiringInstall the Air Divider Install and Adjust the ControlsInstall the Mantel Install the Latticework PanelsFireplace Systems only Install the Plinth Move the Entire Unit the final few inches into the CabinetWinterWarm Large Insert WinterWarm Large Insert Classic Sand Midnight Shell Enamel Parts WinterWarm Large Insert ModelAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation