Vermont Casting 2100 installation instructions Prepare and Install WinterWarm Cabinet

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WinterWarm Fireplace Insert or System

Prepare and Install WinterWarm Cabinet

1.Unpack the carton.

2.Install the flex connector. Install the flex connector and attached flue flange to the underside of the cabinet top using eight #10-1/2” hex head sheet metal screws.

The connector should point forward with the long axis of the oval running from side to side. (Fig. 40)

Anchor Plate

Flexible Chimney

Connector

20° Offset Piece

Flue Collar

FP1118

Fig. 40 Proper position of the chimney connector, offset slip piece and anchor plate.

3.Mark and drill the anchor plate. Fit the chimney system anchor plate appropriate to your chosen pre- fabricated chimney over the flue outlet at the top of the cabinet and mark the attaching hole centers; remove the anchor plate and drill the fastener holes. (Fig. 41) Do not install the plate at this time.

Convection

Air Outlets

Flue Opening

Anchor Plate

FP1119Front

Fig. 41 The anchor plate mounts on top of the cabinet and secures the chimney to the chimney connector.

4.Install the spark protector strip. To install the 3” x 38” (76mm x 965mm) spark protector strip, first draw a line on the hearth parallel and 2” (51mm) in front of the chase opening. Center the spark protector strip in the chase opening, with the outside edge on the line. Nail or screw the strip down, painted side up, so that the fastener heads are flush with the surface of the spark protector strip. (Fig. 42)

2" (50mm)

 

Chase

FP1120

Spark Protector

 

Fig. 42

Install spark protector.

5.Attach the trim pieces to the cabinet. (Fig. 43) The parts supplied for this procedure include 16 sheet metal screws and one each of the following: an up- per trim panel, a left trim panel and a right trim panel. You will also need an electric drill equipped with a 1/8” (3mm) bit and a 5/16” (8mm) head driver, and a felt tip pen for marking.

a.Align the 5 holes in the left trim panel with the cor- responding holes in the left edge of the fireplace opening on the cabinet. The notch in the flange should align with the notch in the cabinet front, ap- proximately 4” (102mm) from the bottom.

b.With the electric drill and the hex head driver, secure the trim panel using 5 of the hex head sheet metal screws provided.

c.Repeat this procedure to install the right panel.

d.Position the upper trim panel on top of the side pan- els and centered on the face of the cabinet.

e.With the felt tip pen, mark through the 3 holes on each flange of the upper trim panel on the cabinet, and drill 1/8” (3mm) holes. Secure the panel to the cabinet with 6 sheet metal screws.

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Contents WinterWarm Table of Contents IntroductionSpecifications WinterWarmSection I Operation Your WinterWarm’s Controls What They DoPrimary Air Control DamperFans Use the Air Control Settings That Work Best for YouBurn Only High-Quality Wood How To Build a Wood Fire Keep It Going WinterWarm Control SettingsHigh-Efficiency Wood Burning With Catalytic Combustion Starting and Maintaining a Wood FireReloading and Reviving a Wood Fire Open-Fire Viewing With the Screen Cassette Special Tactics for Cold-Climate HeatingRemove and Store Ash Safely Section II Maintenance Cleaning the GlassCare of the Cast Iron Surface Care of the Porcelain Enamel SurfaceHow to Replace Gaskets Adjust the Door Latch PeriodicallyReplaceable WinterWarm Fiberglass Gaskets Replacing the Door Gaskets Replacing the Damper GasketReplace Damaged Door Glass Immediately Permanent WinterWarm GasketsAdjust the Damper as Needed Try the Fine Adjustment FirstUse the Coarse Adjustment Only If Necessary Care of the Catalytic CombustorWhen to Suspect a Combustor Problem Inspection and Removal of the CombustorWatch for Better Results Clean Chimney System is Safer and Works BetterLearn to Recognize and Avoid Creosote WinterWarm Maintenance Schedule Yearly Spring CleaningFireplace Daily Two WeeksLarge WinterWarm Wiring Diagram PH4Minimum Fireplace Dimensions Section III Preparing a Masonry ChimneyRequirements for Existing Masonry Fireplace Requirements of your Existing Masonry ChimneyHearth Requirements Clearance RequirementsFireplace Maximums Flex Connector System Chimney ConnectorSealing Requirements Install the Flex Connector Custom Damper SealRelined Chimney Remove the Masonry Fireplace DamperInstall the Floor Protector Reverse the Flue Collar If NecessarySection IV Installing the Fireplace System Cabinet Structural Considerations Installation Chase DimensionsCarefully Observe Local Building Codes Selecting a Location for Your FireplaceDuct and Vent Placement Chimney RequirementsGuidelines for an Outside Air Supply floor protector must satisfy these requirementsFlush with the Floor or Laid Over It? Important RemindersCustomizing the Finished Appearance Electrical RequirementsChoosing a Facing Material Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the elevated base. Slide the base into Install the optional cabinet convection blower kitCabinet convection blower in place behind Section V Completing the WinterWarm Installation Prepare and Install WinterWarm FirechamberFireplace System only Connect the Outside Air Duct to the Air BoxPrepare and Install the WinterWarm Front Connect the Wiring Attach the Rheostat Rod LinkagesInstall and Adjust the Controls Install the Air DividerInstall the Latticework Panels Install the MantelFireplace Systems only Install the Plinth Move the Entire Unit the final few inches into the CabinetWinterWarm Large Insert WinterWarm Large Insert Shell Enamel Parts WinterWarm Large Insert Model Classic Sand MidnightAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation
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