Vermont Casting 2100 installation instructions Introduction, Table of Contents

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WinterWarm Fireplace Insert or System

Introduction

Thank you for purchasing a Vermont Castings’ WinterWarm, an efficient fireplace carefully engineered to bring you the latest in wood combustion principles and modern foundry technology.

The WinterWarm masonry Fireplace Insert turns a traditional masonry fireplace into a powerful heater; the Winter- Warm Fireplace System combines an insulated metal cabinet with the Fireplace Insert so that it may be installed in close-clearance situations where no masonry fireplace and chimney exists.

Whichever you have purchased, you can count on years of comfortable heating and pleasureable fire viewing if you treat it properly and operate it according to the directions in this owner’s guide.

The WinterWarm Fireplace Insert, and the WinterWarm Fireplace System that utilizes the WinterWarm Fireplace Insert, are listed by Underwriter’s Laboratories of Canada, and are in compliance with the standards set forth by the Federal Environmental Protection Agency, 40 CFR Part 60.532(b), as stated on the permanent label attached to each appliance.

This manual describes the installation and operation of the WinterWarm catalytic-equipped wood heater. This heater meets the U.S. Environmental Protection Agency’s emission limits for wood heaters sold after July 1, 1990. Under specific test conditions this heater has been shown to deliver heat at a rate ranging from 10,300 to 30,000 Btu’s/hr.

For more complete details on WinterWarm performance and specifications, please refer to page 3.

The WinterWarm is designed, tested and listed for burning wood. Do not burn other fuels.

We recommend that you hire a professional installer certified by Wood Energy Technical Training (WETT) to install your WinterWarm, or to advise you on the installation should you attempt to install it yourself.

Please read the appropriate sections of this manual before you install and use your WinterWarm. For information on the installation of a WinterWarm into a masonry fireplace, read Sections III and V. To learn how to install the Winter- Warm and its Cabinet that make up the fireplace system, read Sections IV and V. For information on Operation and Maintenance of the WinterWarm, read Sections I and II.

Failure to follow instructions may result in property damage, bodily injury or even death.

Save These Instructions For Future Reference

Table of Contents

 

Introduction

2

Specifications

3

Operation

4

Maintenance

9

Preparing a Masonry Chimney

16

Installing the Fireplace System Cabinet

21

Appendices

38

Before you begin, here’s a timesaving tip on using this manual.

•To learn how to operate and maintain the Winter- Warm, read Sections I and II.

•To install a WinterWarm Fireplace Insert into a masonry fireplace, read Sections III and V.

•To install a WinterWarm Fireplace System, read Sections IV and V.

Proposition 65 Warning: Fuels used in gas, wood- burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth de- fects and other reproductive harm.

California Health & Safety Code Sec. 25249.6

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Contents WinterWarm Table of Contents IntroductionSpecifications WinterWarmPrimary Air Control Section I OperationYour WinterWarm’s Controls What They Do DamperBurn Only High-Quality Wood Use the Air Control Settings That Work Best for YouFans High-Efficiency Wood Burning With Catalytic Combustion How To Build a Wood Fire Keep It GoingWinterWarm Control Settings Starting and Maintaining a Wood FireReloading and Reviving a Wood Fire Remove and Store Ash Safely Special Tactics for Cold-Climate HeatingOpen-Fire Viewing With the Screen Cassette Care of the Cast Iron Surface Section II MaintenanceCleaning the Glass Care of the Porcelain Enamel SurfaceReplaceable WinterWarm Fiberglass Gaskets Adjust the Door Latch PeriodicallyHow to Replace Gaskets Replace Damaged Door Glass Immediately Replacing the Door GasketsReplacing the Damper Gasket Permanent WinterWarm GasketsUse the Coarse Adjustment Only If Necessary Adjust the Damper as NeededTry the Fine Adjustment First Care of the Catalytic CombustorWhen to Suspect a Combustor Problem Inspection and Removal of the CombustorLearn to Recognize and Avoid Creosote Clean Chimney System is Safer and Works BetterWatch for Better Results Fireplace Daily WinterWarm Maintenance ScheduleYearly Spring Cleaning Two WeeksLarge WinterWarm Wiring Diagram PH4Requirements for Existing Masonry Fireplace Minimum Fireplace DimensionsSection III Preparing a Masonry Chimney Requirements of your Existing Masonry ChimneyFireplace Maximums Clearance RequirementsHearth Requirements Sealing Requirements Chimney ConnectorFlex Connector System Relined Chimney Install the Flex ConnectorCustom Damper Seal Remove the Masonry Fireplace DamperInstall the Floor Protector Reverse the Flue Collar If NecessaryCarefully Observe Local Building Codes Section IV Installing the Fireplace System CabinetStructural Considerations Installation Chase Dimensions Selecting a Location for Your FireplaceDuct and Vent Placement Chimney RequirementsGuidelines for an Outside Air Supply floor protector must satisfy these requirementsFlush with the Floor or Laid Over It? Important RemindersChoosing a Facing Material Electrical RequirementsCustomizing the Finished Appearance Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the elevated base. Slide the base into Install the optional cabinet convection blower kitCabinet convection blower in place behind Section V Completing the WinterWarm Installation Prepare and Install WinterWarm FirechamberFireplace System only Connect the Outside Air Duct to the Air BoxPrepare and Install the WinterWarm Front Connect the Wiring Attach the Rheostat Rod LinkagesInstall and Adjust the Controls Install the Air DividerFireplace Systems only Install the Plinth Install the Latticework PanelsInstall the Mantel Move the Entire Unit the final few inches into the CabinetWinterWarm Large Insert WinterWarm Large Insert Shell Enamel Parts WinterWarm Large Insert Model Classic Sand MidnightAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation
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