Vermont Casting 2100 installation instructions Guidelines for an Outside Air Supply

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WinterWarm Fireplace Insert or System

 

Chimney Cap

Flashing

Storm Collar

 

 

Roof Support Package

Firestops

 

 

Wall Band

 

Offset

 

Firestop

Chimney Section

 

Anchor Plate

89"

 

 

(2260mm)

Front

Cabinet

 

 

FP1094

Fig. 30 Typical chimney components used in the installation of a WinterWarm Fireplace System.

The listed chimneys and their manufacturers are:

American Metal Products

Ameri-Tec Model HS

Condensation

 

Engineering Corp.

Model HS

GSW Building Product Co.

Model SC

Metal Fab, Inc.

Model TG

Security Chimneys Ltd.

Model ASHT

Selkirk Metalbestos

Model SSII

Simpson Dura-Vent

Model SDP

In the United States, do not use any other chimney system with the WinterWarm Fireplace System.

In Canada, the WinterWarm Fireplace System is listed for use with any 200 mm diameter prefabricated chim- ney tested and listed to the High Temperature (650°C) Chimney Standard, ULC S-629.

Guidelines for an Outside Air Supply

Outside air may be introduced to the WinterWarm at either of two available ports: at the lower left corner of the back of the cabinet (as viewed from the front), or at the lower left corner of the left side panel.

An outside air duct must be 3” (75 mm) in diameter, must be no longer than 20’ (6 m), and must not have more than three elbows. No part of the outside air duct (including the outside air inlet) may be higher than the

cut-out panel on the WinterWarm shroud, and it should terminate at an outside air source. It may not terminate in a garage or basement, nor near another fuel-fed ap- pliance. The air inlet must be covered by a wire mesh screen (not included) with openings not larger than 1/4” x 1/4” (6 x 6 mm) to prevent rodents from entering from the outside. The optional duct kit includes a valve to close off incoming air when the WinterWarm is not in use.

Hearth Requirements

Unless the Fireplace System Cabinet will be installed on a completely noncombustible surface such as unpainted concrete over earth, a floor protector must be used in the installation for protection against radi- ated heat as well as protection against spilled coals and embers.

Floor protectors must extend at least 8” (203 mm) from the side of the door opening, making a total width of 40” (1016 mm). In addition, the floor protector must extend from the front door opening a minimum of 16” (410 mm) in the United States and 18”(460 mm) in Canada. (Fig. 31)

Flue

Collar

Glass

Door

B

A

B

 

 

FP1086

 

C

 

United States

Canada

A. 16“

(406 mm)

18”

(457 mm)

B. 8” (203 mm)

8” (203 mm)

C. 40”

(1016 mm)

40”

(1016 mm)

NOTE: Measuring from the door opening of the insert to the fire- place opening adds 3¹⁄₂” (90mm) to the total depth of the hearth protector.

Fig. 31 A floor protector must satisfy these requirements.

The approved construction of a floor protector calls for 24 gauge galvanized sheet metal covered with a listed floor protector material that is at least 7/16” (11 mm) thick (such as Wonderboard® or Durock®). The floor protector may be covered with a noncombustible deco- rative material if desired.

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Contents WinterWarm Table of Contents IntroductionSpecifications WinterWarmSection I Operation Your WinterWarm’s Controls What They DoPrimary Air Control DamperUse the Air Control Settings That Work Best for You FansBurn Only High-Quality Wood How To Build a Wood Fire Keep It Going WinterWarm Control SettingsHigh-Efficiency Wood Burning With Catalytic Combustion Starting and Maintaining a Wood FireReloading and Reviving a Wood Fire Special Tactics for Cold-Climate Heating Open-Fire Viewing With the Screen CassetteRemove and Store Ash Safely Section II Maintenance Cleaning the GlassCare of the Cast Iron Surface Care of the Porcelain Enamel SurfaceAdjust the Door Latch Periodically How to Replace GasketsReplaceable WinterWarm Fiberglass Gaskets Replacing the Door Gaskets Replacing the Damper GasketReplace Damaged Door Glass Immediately Permanent WinterWarm GasketsAdjust the Damper as Needed Try the Fine Adjustment FirstUse the Coarse Adjustment Only If Necessary Care of the Catalytic CombustorWhen to Suspect a Combustor Problem Inspection and Removal of the CombustorClean Chimney System is Safer and Works Better Watch for Better ResultsLearn to Recognize and Avoid Creosote WinterWarm Maintenance Schedule Yearly Spring CleaningFireplace Daily Two WeeksLarge WinterWarm Wiring Diagram PH4Minimum Fireplace Dimensions Section III Preparing a Masonry ChimneyRequirements for Existing Masonry Fireplace Requirements of your Existing Masonry ChimneyClearance Requirements Hearth RequirementsFireplace Maximums Chimney Connector Flex Connector SystemSealing Requirements Install the Flex Connector Custom Damper SealRelined Chimney Remove the Masonry Fireplace DamperInstall the Floor Protector Reverse the Flue Collar If NecessarySection IV Installing the Fireplace System Cabinet Structural Considerations Installation Chase DimensionsCarefully Observe Local Building Codes Selecting a Location for Your FireplaceDuct and Vent Placement Chimney RequirementsGuidelines for an Outside Air Supply floor protector must satisfy these requirementsFlush with the Floor or Laid Over It? Important RemindersElectrical Requirements Customizing the Finished AppearanceChoosing a Facing Material Use the Right Adhesives Prepare and Install WinterWarm Cabinet 40³⁄ ₈ 1026mm Install the elevated base. Slide the base into Install the optional cabinet convection blower kitCabinet convection blower in place behind Section V Completing the WinterWarm Installation Prepare and Install WinterWarm FirechamberFireplace System only Connect the Outside Air Duct to the Air BoxPrepare and Install the WinterWarm Front Connect the Wiring Attach the Rheostat Rod LinkagesInstall and Adjust the Controls Install the Air DividerInstall the Latticework Panels Install the MantelFireplace Systems only Install the Plinth Move the Entire Unit the final few inches into the CabinetWinterWarm Large Insert WinterWarm Large Insert Shell Enamel Parts WinterWarm Large Insert Model Classic Sand MidnightAppendixApproved Chimney Components Appendix Catalytic Combustor Warranty CFM Corporation