Weil-McLain 550-110-260/0107 manual 11b Troubleshooting air pressure switch, Air pressure switch

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GOLD CGs Gas-Fired Water Boiler — Boiler Manual

11b Troubleshooting — air pressure switch

Air pressure switch

Table 6 Pressure switch setpoint

Make sure boiler water temperature is 100 °F or cooler before starting procedure to obtain appropriate readings.

Check pressure switch setting

1.See Figure 24 and Table 6.

2.Remove both air pressure switch hoses from air pressure switch.

3.Install tees and tubing as shown in Figure 24 to inclined manometer.

4.Turn off gas valve and set thermostat to call for heat. Inducer will run but burners will not ignite.

5.Check for 24 VAC between both air pressure switch terminals and ground.

6.If manometer reading is above the setpoint of the switch (see Table 6), but there is not 24 VAC between both air pressure switch terminals and ground

— replace air pressure switch.

Figure 24  Manometer connections

(for elevations above 2,000 ft, contact your local Weil-McLain sales office for details.)

Troubleshooting air pressure reading

1.If manometer reading is lower than the setpoint of the switch (see Table 6) — check for possible causes:

blockage in hoses

obstruction in inducer housing outlet

loose inducer wheel on motor shaft

inducer motor not in proper rpm

inducer back plate not sealed properly

blockage in block assembly

blockage in flue pipe or termination

incorrect pressure switch

Return to normal operation

When pressure reading is correct and air pressure switch is operating properly — remove tees and reinstall hoses

The boiler will not operate cor- rectly unless pressure switch hoses are correctly located. The red hose connects from the right side (negative) hose barb to the flue collector. The white hose connects from the left side (positive) hose barb of the switch to the connector box (between flue collector and inducer) as shown in

Figure 24.

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Part number 550-110-260/0107

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Contents Gold CGs How it works Gold CGs Gas-Fired Induced-Draft Water Boiler Contents User InstallerPlease read before proceeding Before locating the boiler, check the following 1a Prepare boiler location codes & checklistInstallations must follow these codes 1b Prepare boiler location clearances When removing boiler from an existing common vent system 1c Prepare boiler location vent systemCGs special vent system Vent system1d Prepare boiler location contamination Products to avoid1e Prepare boiler location air openings Combustion air optionsSpecial considerations Sizing air openingsSizing air openings for CGs installations 2a Prepare boiler placement & setup Orifice replacement procedurePlace boiler/crate near position Inspect orifices and burners2b Prepare boiler pressure test Hydrostatic pressure testDrain and remove fittings Prepare boiler for test3a Water piping general information 3b Water piping single-zone system 3c Water piping multiple zones Piping multiple zones Piping for radiant heatingSystems or converted gravity SystemsReturn water 130F or higher Temperature gauges Valve adjustment Figures 8 and 9 only3d Piping low temp systems Primary/secondary preferred bypass piping methodPrimary/secondary piping Valve adjustment BOILER-bypass piping methodFigures 8 SYSTEM-bypass piping method 3e Water piping refrigeration systems Prevent chilled water from enteringVenting and combustion air Connecting gas supply piping to boiler Gas pipingNatural Gas Propane GasField wiring Electrical installation must comply withWiring connections ThermostatFreeze protection when used 7a Start-up preparationCheck for gas leaks Verify water chemistry7b Start-up operate boiler Inspect system water piping Inspect base insulationFinal check before starting boiler Start the boiler7c Start-up if boiler doesn’t start Check burner flamesCheck for Pilot burner flame FigureCheck-out procedure checklist Installation and service certificate9a Operation sequence 9b Operation wiring diagrams Schematic wiring diagramLadder wiring diagram 9c Operating instructions CGs-3 to CGs-6 9c Operating instructions CGs-3 to CGs-6 9c Operating instructions CGs-3 to CGi-6 10a Service and maintenance schedule Verify Proper Operation After Servicing10b Service & maintenance annual start-up Burners, base and inlet air box Condensate drain systemInducer motor Oiled-bearing circulators10b Service & maint. annual start-up Boiler relief valve Relief valve, typicalCleaning boiler heating surfaces Review with ownerCheck the following 11a Troubleshooting procedureBefore troubleshooting 11b Troubleshooting air pressure switch Air pressure switchCheck pressure switch setting Troubleshooting air pressure reading11c Troubleshooting control module Control indicator lights Lockout modesControl indicator lights NON-LOCKOUT modes Troubleshooting the control moduleControl module connections 11d Troubleshooting control module lights Chart 1 Troubleshooting Power light statusChart 2 Tstat Circ & Power lights flashing Chart 3 Press Switch & Power lights flashing Chart 4 Flame & Power lights flashing Item 8 , Does blower motor operate? Verify Sequence of operation, , 12a Replacement parts Section assembly Base Jacket Trim Controls12b Replacement parts section assembly Section assembly12c Replacement parts base Base assemblyDescription Weil-McLain Part number 12d Replacement parts jacket Jacket assemblyBoiler Model Weil-McLain part number 12e Replacement parts trim Part number12f Replacement parts controls Propane gas components13a Dimensions Dimensional drawing13b Ratings DOEHandling ceramic fiber and fiberglass materials Removal of Combustion Chamber Lining or Base Panels