Weil-McLain
550-110-260/0107
manual
12d Replacement parts jacket, Jacket assembly
Troubleshooting
Install
9b Operation wiring diagrams
Field wiring
Dimension
Section assembly
Check-out procedure checklist
Valve adjustment
Check pressure switch setting
Temperature gauges
Page 58
GOLD CGs
Gas-Fired
Water Boiler — Boiler Manual
12d
Replacement parts — jacket
Figure 28
Jacket assembly
58
Part number
550-110-260/0107
Page 57
Page 59
Image 58
Page 57
Page 59
Contents
Gold CGs
How it works
Gold CGs Gas-Fired Induced-Draft Water Boiler
Contents
Please read before proceeding
Installer
User
Installations must follow these codes
1a Prepare boiler location codes & checklist
Before locating the boiler, check the following
1b Prepare boiler location clearances
CGs special vent system
When removing boiler from an existing common vent system
1c Prepare boiler location vent system
Vent system
1d Prepare boiler location contamination
Products to avoid
Special considerations
1e Prepare boiler location air openings
Combustion air options
Sizing air openings
Sizing air openings for CGs installations
Place boiler/crate near position
2a Prepare boiler placement & setup
Orifice replacement procedure
Inspect orifices and burners
Drain and remove fittings
2b Prepare boiler pressure test
Hydrostatic pressure test
Prepare boiler for test
3a Water piping general information
3b Water piping single-zone system
Systems or converted gravity
3c Water piping multiple zones
Piping multiple zones Piping for radiant heating
Systems
Return water 130F or higher
3d Piping low temp systems
Temperature gauges
Valve adjustment Figures 8 and 9 only
Primary/secondary preferred bypass piping method
Primary/secondary piping
Valve adjustment
BOILER-bypass piping method
Figures 8
SYSTEM-bypass piping method
3e Water piping refrigeration systems
Prevent chilled water from entering
Venting and combustion air
Natural Gas
Connecting gas supply piping to boiler
Gas piping
Propane Gas
Wiring connections
Field wiring
Electrical installation must comply with
Thermostat
Check for gas leaks
Freeze protection when used
7a Start-up preparation
Verify water chemistry
Final check before starting boiler
7b Start-up operate boiler
Inspect system water piping Inspect base insulation
Start the boiler
Check for
7c Start-up if boiler doesn’t start
Check burner flames
Pilot burner flame Figure
Check-out procedure checklist
Installation and service certificate
9a Operation sequence
9b Operation wiring diagrams
Schematic wiring diagram
Ladder wiring diagram
9c Operating instructions CGs-3 to CGs-6
9c Operating instructions CGs-3 to CGs-6
9c Operating instructions CGs-3 to CGi-6
10a Service and maintenance schedule
Verify Proper Operation After Servicing
10b Service & maintenance annual start-up
Inducer motor
Burners, base and inlet air box
Condensate drain system
Oiled-bearing circulators
10b Service & maint. annual start-up
Boiler relief valve
Relief valve, typical
Cleaning boiler heating surfaces
Review with owner
Before troubleshooting
11a Troubleshooting procedure
Check the following
Check pressure switch setting
11b Troubleshooting air pressure switch
Air pressure switch
Troubleshooting air pressure reading
Control indicator lights NON-LOCKOUT modes
11c Troubleshooting control module
Control indicator lights Lockout modes
Troubleshooting the control module
Control module connections
11d Troubleshooting control module lights
Chart 1 Troubleshooting Power light status
Chart 2 Tstat Circ & Power lights flashing
Chart 3 Press Switch & Power lights flashing
Chart 4 Flame & Power lights flashing
Item 8 ,
Does blower motor operate?
Verify Sequence of operation, ,
12a Replacement parts
Section assembly Base Jacket Trim Controls
12b Replacement parts section assembly
Section assembly
12c Replacement parts base
Base assembly
Description Weil-McLain Part number
12d Replacement parts jacket
Jacket assembly
Boiler Model Weil-McLain part number
12e Replacement parts trim
Part number
12f Replacement parts controls
Propane gas components
13a Dimensions
Dimensional drawing
13b Ratings
DOE
Handling ceramic fiber and fiberglass materials
Removal of Combustion Chamber Lining or Base Panels
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