Patterson-Kelley MOD-04 owner manual Pipe Capacity for Natural Gas

Page 13

Modu-Fire®Gas-Fired Boiler

By Installer

Remote Gas

Shutoff (not

supplied)

 

Union

Drip Leg

 

 

 

 

Shutoff (on

 

 

boiler)

 

 

Gas Meter (not

 

 

supplied)

Gas Piping

Installation

on the boiler. Gas piping should be installed in accor- dance with National Fuel Gas Code, ANSI Z223.1, latest edition, and any other local codes which may apply; in Canada see CAN/CGA-B 149.

Note: See chart below for required pipe size, based on overall length of pipe from meter plus equivalent length of all fittings. Approximate sizing may be based on 1 cubic foot of natural gas per 1,000 Btu per hour input, i.e., 900,000 Btu per hour requires about 900 cubic feet per hour. (See Typical Boiler Operating Conditions, Section 4.3, for more information.)

WARNING!

All threaded connections must be made using a pipe compound that is resistant to the action of liquefied petroleum gases. Do not use Teflon tape on gas line threads.

Note: Install a sediment trap (drip leg) and a union connection ahead of the primary manual shutoff valve

Pipe Capacity for Natural Gas

Nominal

 

Equivalent Pipe Length

Maximum Capacity in Cubic Feet of Natural Gas per Hour

Iron

Internal

 

 

Pressure Drop of 0.5 inch Water Column/Equivalent Length of

Pipe

Diameter

 

 

 

 

 

Pipe (in feet)

 

 

 

Size

(Inches)

90º Ell

Tee

 

 

 

 

 

 

 

 

 

(Inches)

 

(Feet)

(Feet)

20

40

60

 

80

 

100

150

200

1-1/4

1.380

3.45

6.9

950

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-1/2

1.610

4.02

8.04

1,460

990

810

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2.067

5.17

10.3

2,750

1,900

1,520

 

1,300

 

1,150

950

800

 

 

 

 

 

 

 

 

 

 

 

 

 

2-1/2

2.469

6.16

12.3

4,350

3,000

2,400

 

2,050

 

1,850

1,500

1,280

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3.068

7.67

15.3

7,700

5,300

4,300

 

3,700

 

3,250

2,650

2,280

4

4.026

10.1

20.2

15,800

10,900

8,800

 

7,500

 

6,700

5,500

4,600

10

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Contents PATTERSON-KELLEY Modu-FireGas-Fired Boiler Table of Contents What to do if you smell gas Modu-FireGas-Fired Boiler Introduction/SafetyElectrical Hazards SafetyBurn, Fire, and Explosion Hazards Crush Hazards Modu-FireGas-Fired Boiler SafetyChemical Hazards Slip, Fall Hazards Modu-FireGas-Fired Boiler Safety Pressure HazardsInstallation Storage Prior to InstallationPlacement Initial InspectionClearances Modu-FireGas-Fired Boiler InstallationCombustion AIR Barometric Damper Vent ElbowsAutomatic Vent Damper Flue ConnectionRemoving an Existing Boiler Pipe Capacity for Natural Gas Gas Bleeds and Vents by Installer Modu-FireGas-Fired Boiler Gas Supply Piping by InstallerPiping Design Boiler Inlet and Outlet Connections Boiler Water Piping by InstallerWater Quality Flushing and FillingInspection Test of Low Water Cut-off Test of Ignition Safety SystemTest of Limit Controls Test of High Gas Pressure Switch Test of Low Gas Pressure Switch12.1A Configuring the Local Controller For example, assume the following settings Configuration level Is pressed Table of Parameters Installation Air Flow Adjustments 12.1B Optional Remote ControlBasic Combustion Adjustment Procedure Modu-FireGas-Fired Boiler Operation Lighting ProceduresControl Panel Front Emergency Shut Off Normal Shut Down ProceduresDaily Maintenance WeeklyMonthly During Operation Semi-AnnuallyAnnually MaintenancePilot Tube Ceramic Spider Ignition Electrode Standard Modulating IRI Modulating Modu-FireGas-Fired Boiler MaintenanceLoss of Power Do not Parts/Technical Support Table of Contents for this SectionCustomer Connections Customer Customer Input Analog Connections Customer Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Customer Connections Page Page Modu-Fire Gas-Fired Boiler Parts/Technical Support Main Assembly PartLocal Control Panel Modu-FireGas-Fired Boiler Parts/Technical Support No.Part Modu-FireGas-Fired Boiler Parts/Technical Support Gas TrainsStandard Gas Train 1500 IRI Gas Train IRI Gas Train 1500 No. Part Modu-FireGas-Fired Boiler Parts/Technical Support CabinetLimited Warranty Limited WarrantyMODU-FIREBOILER