Patterson-Kelley MOD-04 Vent Elbows, Barometric Damper, Automatic Vent Damper, Flue Connection

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Modu-Fire®Gas-Fired Boiler

WARNING!

This boiler should not be installed with an automatic damper on the flue. Damper failure could create an explosion hazard.

In Canada, the boiler is certified for installation with a “Power Venter” by the Canadian Gas Association when installed with the “listed accessories.” Consult your local distributor for information on proper selec- tion.

The venting system and the horizontal portions of the venting system shall be supported to prevent sagging.

Consult your local vent supplier for correct vent sizing and structural support requirements. Vent diameter is dictated by the length and height of horizontal and ver- tical portions of the vent installation and the materials of construction. It is not necessarily the same size as the boiler connection. Correct sizing should be based on High fire input at a nominal -.04" w.c. draft pres- sure at the boiler outlet with a gross stack temp of 325º F and CO2 ratings at 7.5%.

3.6.1 Vent Elbows

Pitch toward boiler 1/4" per foot minimum.

6' min.

Boot Tee /135º

Tee

Trap Loop 3" min.

Condensate Line

To sewer trap or condensate drain.

The first turn from horizontal to vertical should be made with a 135° boot tee. A tee cover with a conden- sate drain shall be provided at the bottom of the boot

Installation

tee. The condensate drain must be routed to a sewer drain trap or pump in accordance with local codes. Refer to diagram under Vent Elbows.

3.6.2 Barometric Damper

This boiler is certified for operation without a baro- metric damper. P-K does not recommend the use of one.

3.6.3 Automatic Vent Damper

WARNING!

This equipment, as manufactured, MUST NOT be used with an automatic vent damper.

3.6.4 Flue Connection

The connection from the boiler to the vent should be as direct as possible and the upward slope of any hori- zontal breaching should be at least 1/4 inch per linear foot. This boiler should not be connected into any por- tion of a mechanical draft system operating under positive pressure. Provisions must be made for sup- ports to prevent contact of the vent with combustible surfaces.

Note: Make sure that the weight of the vent is not supported by the boiler vent collar. The collar is not designed to support the weight of the vent. Structural support and spacing from combustible surfaces must be in accordance with the vent manufacturer's re- quirements.

3.6.5 Vent Termination

The minimum vent height above the flue outlet must be five (5) feet and the vent should extend at least three (3) feet above the roof / snowline, or at least two

(2)feet above the highest part of any structure within ten (10) feet of the vent.

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Contents PATTERSON-KELLEY Modu-FireGas-Fired Boiler Table of Contents What to do if you smell gas Modu-FireGas-Fired Boiler Introduction/SafetyBurn, Fire, and Explosion Hazards SafetyElectrical Hazards Chemical Hazards Modu-FireGas-Fired Boiler SafetyCrush Hazards Slip, Fall Hazards Modu-FireGas-Fired Boiler Safety Pressure HazardsInitial Inspection Storage Prior to InstallationInstallation PlacementClearances Modu-FireGas-Fired Boiler InstallationCombustion AIR Flue Connection Vent ElbowsBarometric Damper Automatic Vent DamperRemoving an Existing Boiler Pipe Capacity for Natural Gas Piping Design Modu-FireGas-Fired Boiler Gas Supply Piping by InstallerGas Bleeds and Vents by Installer Boiler Inlet and Outlet Connections Boiler Water Piping by InstallerInspection Flushing and FillingWater Quality Test of Limit Controls Test of Ignition Safety SystemTest of Low Water Cut-off 12.1A Configuring the Local Controller Test of Low Gas Pressure SwitchTest of High Gas Pressure Switch For example, assume the following settings Configuration level Is pressed Table of Parameters Installation Air Flow Adjustments 12.1B Optional Remote ControlBasic Combustion Adjustment Procedure Control Panel Front Lighting ProceduresModu-FireGas-Fired Boiler Operation Emergency Shut Off Normal Shut Down ProceduresSemi-Annually Maintenance WeeklyDaily Monthly During OperationAnnually MaintenancePilot Tube Ceramic Spider Ignition Electrode Standard Modulating IRI Modulating Modu-FireGas-Fired Boiler MaintenanceLoss of Power Do not Parts/Technical Support Table of Contents for this SectionCustomer Connections Customer Customer Input Analog Connections Customer Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Customer Connections Page Page Modu-Fire Gas-Fired Boiler Parts/Technical Support Main Assembly PartLocal Control Panel Modu-FireGas-Fired Boiler Parts/Technical Support No.Part Modu-FireGas-Fired Boiler Parts/Technical Support Gas TrainsStandard Gas Train 1500 IRI Gas Train IRI Gas Train 1500 No. Part Modu-FireGas-Fired Boiler Parts/Technical Support CabinetLimited Warranty Limited WarrantyMODU-FIREBOILER