Patterson-Kelley MOD-04 owner manual What to do if you smell gas

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Modu-Fire®Gas-Fired Boiler

Table of Contents

 

 

 

 

 

 

5.3

Removing the Exchanger

26

5.4

After All Repairs or Maintenance

26

5.5

Sequence of Operation

27

5.5.1

Standard Modulating

27

5.5.2

IRI Modulating

28

5.6

Troubleshooting

29

6.0 PARTS/TECHNICAL SUPPORT

31

6.1

Schematic Diagrams

31

Standard Unit - Local Control - Logic Diagram32

Standard Unit - Remote Control - Logic

 

 

Diagram

33

Standard Unit - Local & Remote Control -

 

 

Logic Diagram

34

Standard Unit - Local & Remote Control w

 

 

Options - Logic Diagram

35

!WARNING

Improper use may result in fire or injury.

Read instructions/safety manual before installing, operating or servicing boiler.

c 1998 HCS, Inc. 800-748-0241

Reorder No. 6020-V2WHPK

IRI Unit - Local Control - Logic Diagram

36

IRI Unit - Remote Control - Logic Diagram ...

37

IRI Unit - Local & Remote Control - Logic

 

Diagram

38

IRI Unit - Local & Remote Control w Options -

Logic Diagram

39

Standard Unit – Panel Layout

40

IRI Unit – Panel Layout

41

6.2 Boiler Parts List

42

6.2.1 Main Assembly

42

6.2.2

Control Panel

43

6.2.3

Gas Trains

45

6.2.4

Cabinet

49

7.0 LIMITED WARRANTY

50

WARNING!

It is essential to read, understand, and follow the recommendations of this manual before installing, operating, or servicing this equipment. Failure to do so could result in fire or explosion and serious in- jury, death, and/or property damage.

The same features which permit this boiler to achieve high-efficiency performance make it unlike most other boilers of this general size, so it is im- portant to understand how this boiler operates.

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

WARNING!

Installation and service must be performed by a qualified installer, service agency, or gas supplier.

What to do if you smell gas:

Do not try to light any appliance.

Do not touch any electrical switch.

Do not use any phone in your building. Imme- diately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier call the fire department.

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Contents PATTERSON-KELLEY Modu-FireGas-Fired Boiler Table of Contents What to do if you smell gas Modu-FireGas-Fired Boiler Introduction/SafetySafety Electrical HazardsBurn, Fire, and Explosion Hazards Modu-FireGas-Fired Boiler Safety Crush HazardsChemical Hazards Slip, Fall Hazards Modu-FireGas-Fired Boiler Safety Pressure HazardsInitial Inspection Storage Prior to InstallationInstallation PlacementClearances Modu-FireGas-Fired Boiler InstallationCombustion AIR Flue Connection Vent ElbowsBarometric Damper Automatic Vent DamperRemoving an Existing Boiler Pipe Capacity for Natural Gas Modu-FireGas-Fired Boiler Gas Supply Piping by Installer Gas Bleeds and Vents by InstallerPiping Design Boiler Inlet and Outlet Connections Boiler Water Piping by InstallerFlushing and Filling Water QualityInspection Test of Ignition Safety System Test of Low Water Cut-offTest of Limit Controls Test of Low Gas Pressure Switch Test of High Gas Pressure Switch12.1A Configuring the Local Controller For example, assume the following settings Configuration level Is pressed Table of Parameters Installation Air Flow Adjustments 12.1B Optional Remote ControlBasic Combustion Adjustment Procedure Lighting Procedures Modu-FireGas-Fired Boiler OperationControl Panel Front Emergency Shut Off Normal Shut Down ProceduresSemi-Annually Maintenance WeeklyDaily Monthly During OperationAnnually MaintenancePilot Tube Ceramic Spider Ignition Electrode Standard Modulating IRI Modulating Modu-FireGas-Fired Boiler MaintenanceLoss of Power Do not Parts/Technical Support Table of Contents for this SectionCustomer Connections Customer Customer Input Analog Connections Customer Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Customer Connections Page Page Modu-Fire Gas-Fired Boiler Parts/Technical Support Main Assembly PartLocal Control Panel Modu-FireGas-Fired Boiler Parts/Technical Support No.Part Modu-FireGas-Fired Boiler Parts/Technical Support Gas TrainsStandard Gas Train 1500 IRI Gas Train IRI Gas Train 1500 No. Part Modu-FireGas-Fired Boiler Parts/Technical Support CabinetLimited Warranty Limited WarrantyMODU-FIREBOILER