|
|
| Table of Contents |
|
| ||
|
|
|
|
1.0 INTRODUCTION | 1 | ||
2.0 SAFETY | 1 | ||
2.1 | General | 1 | |
2.2 | Training | 1 | |
2.3 | Safety Features | 1 | |
2.4 | Safety Labels | 2 | |
2.5 | Safety Precautions | 2 | |
2.5.1 | Electrical Hazards | 2 | |
2.5.2 | Burn, Fire, and Explosion Hazards | 2 | |
2.5.3 Crush Hazards | 3 | ||
2.5.4 Chemical Hazards | 3 | ||
2.5.5 | Pressure Hazards | 4 | |
2.5.6 | Slip, Fall Hazards | 4 | |
3.0 INSTALLATION | 5 | ||
3.1 | Receiving and Storage | 5 | |
3.1.1 | Initial Inspection | 5 | |
3.1.2 | Storage Prior to Installation | 5 | |
3.2 | Compliance with Codes | 5 | |
3.3 | Setup | 5 | |
3.3.1 | Foundation | 5 | |
3.3.2 | Placement | 5 | |
3.3.3 | Clearances | 6 | |
3.4 | Electrical Connections | 6 | |
3.5 | Combustion Air | 7 | |
3.6 | Flue Venting | 7 | |
3.6.1 Vent Elbows | 8 | ||
3.6.2 Barometric Damper | 8 | ||
3.6.3 Automatic Vent Damper | 8 | ||
3.6.4 | Flue Connection | 8 | |
3.6.5 | Vent Termination | 8 | |
3.6.6 | Removing an Existing Boiler | 9 | |
3.7 | Gas Piping | 9 | |
3.7.1 | Gas Supply Piping by Installer | 11 | |
3.7.2 | Gas Bleeds and Vents by Installer | 11 | |
3.8 | Boiler Water Piping | 11 | |
3.8.1 | Piping Design | 11 |
3.8.2 | Boiler Inlet and Outlet Connections .... | 12 |
3.8.3 | Boiler Water Piping by Installer | 12 |
3.8.4 | Flushing and Filling | 13 |
3.8.5 | Water Quality | 13 |
3.9 Burner and Ignition System | 13 | |
3.9.1 | Inspection | 13 |
3.10 | 13 | |
3.11 Safety Checks | 14 | |
3.11.1 | Test of Ignition Safety System | 14 |
3.11.2 | Test of Low Water | 14 |
3.11.3 | Test of Limit Controls | 14 |
3.11.4 Test of Low Gas Pressure Switch | 15 | |
3.11.5 | Test of High Gas Pressure Switch.... | 15 |
3.12 Initial Adjustments | 15 | |
3.12.1A – Configuring the Local Controller... | 15 | |
3.12.1B Optional Remote Control | 20 | |
3.12.2 | Air Flow Adjustments | 20 |
3.12.3 Gas Pressure Adjustment | 21 | |
4.0 OPERATION | 22 | |
4.1 General | 22 | |
4.1.1 | Control Panel Front | 22 |
4.2 Lighting and | 22 | |
4.2.1 | Lighting Procedures | 22 |
4.2.2 Normal Shut Down Procedures | 23 | |
4.2.3 Emergency Shut Off | 23 | |
4.3 Typical Boiler Operating Conditions | 23 | |
5.0 MAINTENANCE | 24 | |
5.1 Maintenance and Inspection Schedule | 24 | |
5.1.1 | Daily | 24 |
5.1.2 Weekly | 24 | |
5.1.3 | Monthly (During Operation) | 24 |
5.1.4 | 24 | |
5.1.5 | Annually | 25 |
5.2 Cleaning the Burner | 25 | |