Patterson-Kelley MOD-04 owner manual Modu-Fireboiler

Page 54

MODU-FIRE®BOILER

START-UP REPORT

BOILER SERIAL # ___________________________ MODEL # _________________ DATE_________________

INSTALLATION: Name: __________________________________________________

City: _________________________ State: ______ Zip: __________

Installer Name: ____________________ Type of Installation: _________________(Hotel, School, Etc)

1. Factory Fire-Test: (copy from boiler label)

 

High

 

Low

Cabinet Air

 

"w.c.

 

"w.c.

Inlet Gas

 

"w.c.

 

"w.c.

Manifold Gas

 

"w.c.

 

"w.c.

Oxygen (O2)

 

%

 

%

Carbon Dioxide (CO2)

 

%

 

%

Carbon Monoxide (CO)

 

ppm

 

ppm

Net Stack Temperature

 

° F

 

° F

Pilot Gas Pressure

 

"w.c.

 

 

Pilot Flame Signal

 

Volts

 

 

Main Flame Signal

 

Volts

 

 

2.

Combustion Air Temperature

 

 

° F

3.

Water Inlet temperature:

 

 

° F

Water Outlet temperature:

 

 

° F

 

 

 

gpm flow through boiler

4.

a. Operating Temperature Setpoint:

 

 

° F

 

(from internal OR external control)

 

 

 

b. Bias Setting

c.Ratio Setting

5.Approximate stack lengths:

Ft. Horizontal

Ft. Vertical

Flue Pipe Diameter

6. Draft (measured where stack exits boiler)

"w.c.

Start-Up Field Test:

DATE:

 

 

 

 

 

 

 

 

High

 

 

Mid

 

Low

Cabinet Air

 

 

 

"w.c.

 

"w.c.

 

"w.c.

Inlet Gas

 

 

 

"w.c.

 

"w.c.

 

"w.c.

Manifold Gas

 

 

 

"w.c.

 

"w.c.

 

"w.c.

Oxygen (O2)

 

 

 

%

 

%

 

%

Carbon Dioxide (CO2)

 

 

 

%

 

%

 

%

Carbon Monoxide (CO)

 

 

 

ppm

 

ppm

 

ppm

Net Stack Temperature

 

 

 

° F

 

 

 

Pilot Gas Pressure

 

 

 

"w.c.

 

 

 

Pilot Flame Signal

 

 

 

Volts

 

 

 

Main Flame Signal

 

 

Volts

Volts

 

Volts

Cam Setting

 

 

 

 

 

 

 

 

 

RED

 

 

ORANGE

 

BLUE

 

 

 

 

 

" w.c. (Low)

7. Incoming Electrical Power

 

Volts a.c.

Less than 1 volt between neutral and ground

8.Total cycles:

9.Total hours

10.Fault Cycle

11.Fault Hours

12.Fault Code

13.What time in ignition cycle? Additional Comments:

Performed by:

 

Please return a copy to P-K, ATTN: Boiler Tech. Support Department

 

 

Patterson-Kelley • 100 Burson Street • E. Stroudsburg, PA 18301

 

 

P) 570-476-7261 F) 570-476-7247 www.pkboilers.com

Image 54
Contents PATTERSON-KELLEY Modu-FireGas-Fired Boiler Table of Contents What to do if you smell gas Introduction/Safety Modu-FireGas-Fired BoilerSafety Electrical HazardsBurn, Fire, and Explosion Hazards Modu-FireGas-Fired Boiler Safety Crush HazardsChemical Hazards Modu-FireGas-Fired Boiler Safety Pressure Hazards Slip, Fall HazardsPlacement Storage Prior to InstallationInstallation Initial InspectionModu-FireGas-Fired Boiler Installation ClearancesCombustion AIR Automatic Vent Damper Vent ElbowsBarometric Damper Flue ConnectionRemoving an Existing Boiler Pipe Capacity for Natural Gas Modu-FireGas-Fired Boiler Gas Supply Piping by Installer Gas Bleeds and Vents by InstallerPiping Design Boiler Water Piping by Installer Boiler Inlet and Outlet ConnectionsFlushing and Filling Water QualityInspection Test of Ignition Safety System Test of Low Water Cut-offTest of Limit Controls Test of Low Gas Pressure Switch Test of High Gas Pressure Switch12.1A Configuring the Local Controller For example, assume the following settings Configuration level Is pressed Table of Parameters 12.1B Optional Remote Control Installation Air Flow AdjustmentsBasic Combustion Adjustment Procedure Lighting Procedures Modu-FireGas-Fired Boiler OperationControl Panel Front Normal Shut Down Procedures Emergency Shut OffMonthly During Operation Maintenance WeeklyDaily Semi-AnnuallyMaintenance AnnuallyPilot Tube Ceramic Spider Ignition Electrode Standard Modulating Modu-FireGas-Fired Boiler Maintenance IRI ModulatingLoss of Power Do not Table of Contents for this Section Parts/Technical SupportCustomer Connections Customer Customer Input Analog Connections Customer Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Customer Connections Page Page Main Assembly Part Modu-Fire Gas-Fired Boiler Parts/Technical SupportLocal Control Panel Modu-FireGas-Fired Boiler Parts/Technical Support Modu-FireGas-Fired Boiler Parts/Technical Support Gas Trains No.PartStandard Gas Train 1500 IRI Gas Train IRI Gas Train 1500 Modu-FireGas-Fired Boiler Parts/Technical Support Cabinet No. PartLimited Warranty Limited WarrantyMODU-FIREBOILER