Patterson-Kelley MOD-04 12.1B Optional Remote Control, Installation Air Flow Adjustments

Page 23

Modu-Fire®Gas-Fired Boiler

Configuration Level

The configuration level is used to set up the control for the sensors used, and the functioning of the alarm relay. The configuration level must be ad- justed by factory-trained personnel only.

3.12.1B Optional Remote Control

This option is used when the firing rate of the boiler is controlled by an external analog signal, usually from a multiple boiler control. The boiler turns on and off as directed by the external control.

An operating limit control ensures that the boiler temperature does not exceed the set value.

Remote/

Firing Rate

Local

 

Remote/Local and Firing Rate Switches

Local control is used for setting up and testing the boiler. Local control of the boiler firing rate can be obtained by placing the Remote/Local switch in the local position (This does not bypass # 1 start inter- lock, # 1 start interlock must be made for the boiler to fire). With the boiler in local mode, the up/down switch can be used to control the firing rate of the boiler. Pressing this switch in the up direction in- creases the firing rate. Placing this switch in the down position decreases the firing rate.

To operate the boiler independently from the BMS (Building Management System) or sequencer, an external bypass switch of the BMS must be installed by the control contractor.

WARNING!

Do not bypass any safety limits with this switch.

Installation

3.12.2 Air Flow Adjustments

The air flow is pre-set at the factory prior to ship- ment. The air (and gas) may have to be adjusted for local conditions. All air flow adjustments must be performed by factory-trained personnel.

The air and gas are adjusted at two firing rates: High fire and Low fire. The boiler modulates between these two rates to maintain a steady outlet tempera- ture.

Fuel adjustments for proper fuel/air ratio are made first at High fire, then at Low fire.

RedBlue

Air Flow Adjustments

The air flow rates are adjusted by setting the end switches in the damper actuator. The red end switch sets the High fire position. The blue end switch sets the Low fire position. To set the position of the switch, rotate the colored wheel corresponding to either High fire or Low fire until it indicates the de- sired setting. Once the desired setting is set, move the damper to a mid position and then back to either Low or High fire as desired.

The red air flow cam should be set so that the cabi- net pressure at High fire is at or below that indicated on the rating plate for High fire. The blue cam should be set so that the cabinet pressure at Low fire is at or above that indicated on the rating plate for Low fire.

The cabinet air pressure at Low fire must be at least 0.3” w.c.

20

Image 23
Contents PATTERSON-KELLEY Modu-FireGas-Fired Boiler Table of Contents What to do if you smell gas Modu-FireGas-Fired Boiler Introduction/SafetyBurn, Fire, and Explosion Hazards SafetyElectrical Hazards Chemical Hazards Modu-FireGas-Fired Boiler SafetyCrush Hazards Slip, Fall Hazards Modu-FireGas-Fired Boiler Safety Pressure HazardsInitial Inspection Storage Prior to InstallationInstallation PlacementClearances Modu-FireGas-Fired Boiler InstallationCombustion AIR Flue Connection Vent ElbowsBarometric Damper Automatic Vent DamperRemoving an Existing Boiler Pipe Capacity for Natural Gas Piping Design Modu-FireGas-Fired Boiler Gas Supply Piping by InstallerGas Bleeds and Vents by Installer Boiler Inlet and Outlet Connections Boiler Water Piping by InstallerInspection Flushing and FillingWater Quality Test of Limit Controls Test of Ignition Safety SystemTest of Low Water Cut-off 12.1A Configuring the Local Controller Test of Low Gas Pressure SwitchTest of High Gas Pressure Switch For example, assume the following settings Configuration level Is pressed Table of Parameters Installation Air Flow Adjustments 12.1B Optional Remote ControlBasic Combustion Adjustment Procedure Control Panel Front Lighting ProceduresModu-FireGas-Fired Boiler Operation Emergency Shut Off Normal Shut Down ProceduresSemi-Annually Maintenance WeeklyDaily Monthly During OperationAnnually MaintenancePilot Tube Ceramic Spider Ignition Electrode Standard Modulating IRI Modulating Modu-FireGas-Fired Boiler MaintenanceLoss of Power Do not Parts/Technical Support Table of Contents for this SectionCustomer Connections Customer Customer Input Analog Connections Customer Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Customer Connections Page Page Modu-Fire Gas-Fired Boiler Parts/Technical Support Main Assembly PartLocal Control Panel Modu-FireGas-Fired Boiler Parts/Technical Support No.Part Modu-FireGas-Fired Boiler Parts/Technical Support Gas TrainsStandard Gas Train 1500 IRI Gas Train IRI Gas Train 1500 No. Part Modu-FireGas-Fired Boiler Parts/Technical Support CabinetLimited Warranty Limited WarrantyMODU-FIREBOILER