Patterson-Kelley MOD-04 Modu-FireGas-Fired Boiler Safety, Crush Hazards, Chemical Hazards

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Modu-Fire®Gas-Fired Boiler

Safety

 

 

 

 

 

 

Fire and explosion hazards! Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other gas fired appli- ance.

Burn hazard! Possible hot surfaces. Do not touch gas vent during firing operation. Use only factory recommended vent components.

Burn hazard! Hot fluids. Use caution when servicing or draining boiler.

Fire and explosion hazards! Use caution when servicing burner. Propane (LPG) is heavier than air and may linger in the combustion chamber, vent lines, or elsewhere.

Gas leak hazard! Make sure all connections to main burner are tight when reassembling the burner. These connections cannot be tested af- ter the burner is assembled.

Gas leak hazard! All threaded gas connections must be made using a pipe compound that is re- sistant to liquefied petroleum. Do not use Tef- lon™ tape on threaded gas piping.

Gas leak hazard! Check entire gas train for leaks after installation. If there is a smell of gas, shut down the boiler and obtain immediate as- sistance from factory-trained personnel and/or your local fire department.

Overfire hazard! Possible fire and explosion from excess gas pressure. Make sure that gas inlet pressure does not exceed 14 inches w.c. to the regulator.

Overfire hazard! Possible fire and explosion. Possible malfunction of regulators and/or mo- torized gas valves. Maintain all gas train com- ponents in good condition. Do not alter wiring connections. Annual inspection by factory- trained personnel for proper set-up and opera- tion is recommended.

Overfire and underfire hazards! Possible fire, explosion, overheating, and component failure. Do not attempt to adjust firing rate of the boiler. The firing rate must be adjusted only by fac- tory-trained personnel.

2.5.3 Crush Hazards

General Warning

Lifting hazards! Use properly rated lifting equipment to lift and position the boiler. The load is unbalanced. Test balance before lifting 3 ft. above the floor. Do not allow personnel be- neath the lifted load. Refer to approximate weights in the table below:

Boiler Size

Weight in Pounds

1,000,000 Btu

595

1,500,000 Btu

990

2,000,000 Btu

1,025

Bump hazard from overhead piping. Install pip- ing with adequate vertical clearance.

2.5.4 Chemical Hazards

General Warning

Environmental hazard! The motorized gas valves may contain hydraulic oil. Use safe pro- cedures for the disposal of all lubricants.

Chemical hazards from cleaning products. Use caution when cleaning the system. The use of professional assistance is recommended. Use safe procedures for the disposal of all cleaning solutions.

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Contents PATTERSON-KELLEY Modu-FireGas-Fired Boiler Table of Contents What to do if you smell gas Introduction/Safety Modu-FireGas-Fired BoilerSafety Electrical HazardsBurn, Fire, and Explosion Hazards Modu-FireGas-Fired Boiler Safety Crush HazardsChemical Hazards Modu-FireGas-Fired Boiler Safety Pressure Hazards Slip, Fall HazardsPlacement Storage Prior to InstallationInstallation Initial InspectionModu-FireGas-Fired Boiler Installation ClearancesCombustion AIR Automatic Vent Damper Vent ElbowsBarometric Damper Flue ConnectionRemoving an Existing Boiler Pipe Capacity for Natural Gas Modu-FireGas-Fired Boiler Gas Supply Piping by Installer Gas Bleeds and Vents by InstallerPiping Design Boiler Water Piping by Installer Boiler Inlet and Outlet ConnectionsFlushing and Filling Water QualityInspection Test of Ignition Safety System Test of Low Water Cut-offTest of Limit Controls Test of Low Gas Pressure Switch Test of High Gas Pressure Switch12.1A Configuring the Local Controller For example, assume the following settings Configuration level Is pressed Table of Parameters 12.1B Optional Remote Control Installation Air Flow AdjustmentsBasic Combustion Adjustment Procedure Lighting Procedures Modu-FireGas-Fired Boiler OperationControl Panel Front Normal Shut Down Procedures Emergency Shut OffMonthly During Operation Maintenance WeeklyDaily Semi-AnnuallyMaintenance AnnuallyPilot Tube Ceramic Spider Ignition Electrode Standard Modulating Modu-FireGas-Fired Boiler Maintenance IRI ModulatingLoss of Power Do not Table of Contents for this Section Parts/Technical SupportCustomer Connections Customer Customer Input Analog Connections Customer Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Alarm Safety Flame Interlock Start 2 # Interlock Start 1 # Customer Connections Page Page Main Assembly Part Modu-Fire Gas-Fired Boiler Parts/Technical SupportLocal Control Panel Modu-FireGas-Fired Boiler Parts/Technical Support Modu-FireGas-Fired Boiler Parts/Technical Support Gas Trains No.PartStandard Gas Train 1500 IRI Gas Train IRI Gas Train 1500 Modu-FireGas-Fired Boiler Parts/Technical Support Cabinet No. PartLimited Warranty Limited WarrantyMODU-FIREBOILER