Wayne-Dalton 3982 idrive Retro-fitInstallation, Extension idrive Installation, Remove Front Sheave

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idrive™ Retro-fit Installation

idrive™ Retro-fit Installation

Step 1: Extension Spring Relief

Raise the door to the fully open position and clamp locking pliers to the back legs of both vertical tracks, below the bottom rollers to prevent the door from falling (see Fig. 1). By opening the door, you release most of the spring tension. Carefully unfasten the S-hook from the horizontal angle. Remove the counterbalance cable. Leave extension spring with it’s sheave installed. Repeat for the other side.

Step 1: Extension Spring Relief WARNING COUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE RE- MOVING ANY HARDWARE. A POWERFUL SPRING RELEASING IT’S ENERGY SUDDENLY CAN CAUSE SEVERE, EVEN FATAL INJURY.

NOTE: Only remove springs when door is in the up position and visegrip pliers are attached to the

track.

 

 

 

CAREFULLY REMOVE THE “S” HOOK AND COUNTERBALANCE

 

 

FIG. 1

 

 

 

CABLE (REPEAT FOR THE OTHER SIDE)

 

 

 

 

SAFETY

 

CABLE

 

(LEAVE IN-

 

STALLED)

 

BOTTOM

 

ROLLER

 

LOCKING

ATTACH LOCKING PLIERS TO BACK LEG OF

PLIERS

TRACK BELOW ROLLER (BOTH SIDES)

 

 

 

 

Step 2: Remove Front Sheave

FRONT CABLE

SHEAVE

 

Disassemble the existing front cable sheaves. Typi-

BOTTOM DOOR

cally the front sheave is secured with a bolt and nut to

SECTION

the horizontal angle. Repeat for other side. (NOTE:

NUT

It may be helpful to refer to the original garage

 

door’s owner’s manual for removing parts from

HORIZONTAL

the original door.)

ANGLE

 

Extension idrive™ Installation

Step 3: Lifting Cable Loop

 

 

PULL LIFTING CABLE

CRIMP SLEEVE

 

 

 

TIGHT SNUGGING THE

 

 

Locate the bottom bracket at the lower edge of the bottom

 

 

CABLE TO SIZE AROUND

 

 

section. The lift cable will be attached to the brackets

 

THE FIXTURE

 

 

milford pin. Measure the diameter of the head of the pin

 

 

 

 

and record the measurement. Locate the drum assemblies

 

LOOP

 

 

provided with the kit. They will have a cable attached

 

TOOL

 

BOTTOM

with a loop formed on the end of the cable.

 

 

 

BRACKET

Locate the cable loop tool and install the loop over the

 

 

 

 

 

 

 

 

shape that corresponds to the milford pin head size you

 

 

 

 

measured. Use the larger size if the milford pin head size

 

 

 

 

is greater than or equal to 1/2”, and the smaller size if the

 

 

 

 

diameter is less than 1/2”. With the cable installed onto

 

 

 

 

the tool, pull the cable tight, forming it around the loop

 

 

 

 

tool. Remove the cable from the tool while holding the

 

MILFORD PIN

 

cable so it does not slip in the crimp sleeve. Place the

 

 

 

 

crimp sleeve on a hard surface and using a hammer, hit

 

 

 

 

 

 

 

 

the crimp sleeve until it is squeezed tightly around the cable. Verify the loop has been set securely by pulling on the loop. Repeat for the other cable. Set the drum/cable assemblies aside until needed.

track.WARNING FAILURE TO CRIMP SLEEVE SECURELY TO CABLE, CAN CAUSE CABLE TO SLIP OUT, ALLOWING DOOR TO FALL DURING OPERATION, RESULTING IN SEVERE OR FATAL INJURY.

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Contents Model 3982 idrive Extension Spring Kit Important NoticeFCC Regulatory Information Table of ContentsSystem Requirements FCC and IC StatementINSTALLATION AND USE INSTALLATION AND USEHardware Kit: 3982 idrive Extension Spring Kit idrive Hardware Kit idrive Package ContentsTools Needed Available Accessories: For idriveStep 2: Remove Front Sheave idrive Retro-fitInstallationExtension idrive Installation Step 1: Extension Spring Reliefshown in step Step 4: Flag Bracket InstallationStep 4A: Track Width Conformation NOTE: In some instances theredrums until instructed to do so Step 5: Cable Drum InstallationStep 6 Bottom Bracket Lifting Cables NOTE Do not remove shrink wrap from cableStep 8 Extension Spring Counterbalance Step 7: Drum Wrap Installationwrapped oppositely on the drum JURY DO NOT PLACE FINGERS OR HAND Step 9: Safety Cable InstallationStep 10 Lower the Door WARNING TO AVOID SEVERE INNOTE: Do not force the opener onto Step 11: idrive Opener/Torque Tube AssemblyNOTE Hold the opener by the main body. Do not hold by the motorStep 13: Secure idrive Opener and Owner’s Manual Step 14: Disconnect Installationtion be pilot drilled using 1/8” drill bit NOTE: It is recommended that 1/4” lag screw locaStep 15: Wall Station Installation Pre-OperationInstallationJumper Settings: Opener Switch Settings Light FixtureStep 16 Multi-Opener/LightFixture Programming CEILING MOUNTING Step 17: Light Fixture Installationpower back on at fuse box Light Fixture Installation ContinuedWALL MOUNTING NOTE: If wires must be lengthened or spliced into Step 18: Photoelectric Safety Sensor Installationnectors Installation Continued Photoelectric Safety Sensor#6 X 7/8 WOOD SCREWS POWER CORD FEMALE END OPENER Step 19: Power Connection Standard WiringCONVENIENT POWER OUTLET LIGHT FIXTURE POWER OUTLET RECEPTACLEStep 20 Power Connection Permanent Wiring Option Step 21 Securing the Opener Step 22: Photoelectric Safety Sensor AlignmentWall Station Programming Changing the wall station’s security codeMOTOR OPERATED POSITION Step 24 Install RoutineUP/DOWN BUTTON PROFILE BUTTON Step 26: Lock Arm Installation Step 25: Detent Adjustment if requiredStep 27: Custom Settings Step 29: Contact Obstruction Test Step 28 Photoelectric Obstruction Sensor TestTRANSMITTER PROGRAMMING Step 30: Transmitter Security CodeChange and Programming CHANGING THE TRANSMITTER’S SECURITY CODEPROGRAMMING Training HomeLink Unit Teaching Power UnitStep 31: Programming HomeLink to idrive per StepTransmitter Operation Important Safety Instructions8.SAVE THESE INSTRUCTIONS OperationWall Station Operation service person immediatelyMOTOR DOWN POSITION DOOR LOCKED Manual Door Operation Emergency DisconnectDISCONNECTED, MOTOR UP POSITION NOTE: Dispose of dead batteries properly MaintenanceMonthly Maintenance Battery replacementCORRECTIVE ACTION TroubleshootingSYMPTOM PROBABLE CAUSESYMPTOM Troubleshooting continuedLock Arm Troubleshooting SYMPTOMFor quick answers and helpful advise, call Wayne-DaltonCustomer ServiceLIFETIME LIMITED WARRANTY Questions??
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