A.O. Smith HW 610 warranty Safety Relief Valves

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To adjust the flow rate setting:

1.Remove the flow switch cover.

2.For higher flow rate - turn the range adjusting screw clockwise.

3.For lower flow rate - turn the range adjusting screw counterclockwise.

CAUTION

The switch is factory set at approximately the minimum flow rate, see Table 3 on page 9. It must not be set lower than the factory setting as this may result in the switch failing to return at 'no flow' condition.

4.Replace flow switch cover. Where units are installed in multiples, each boiler must be individually protected by a safety flow switch.

CAUTION

Paddle must be trimmed at the dotted arc. It must not touch the pipe or have any restriction when installed.

FIGURE 6.

SAFETY RELIEF VALVES

Your local code authority may have other specific relief valve requirements not covered below.

WARNING

THE PURPOSE OF A SAFETY RELIEF VALVE IS TO AVOID EXCESSIVE PRESSURE OR TEMPERATURE INTO THE STEAM RANGE WHICH MAY CAUSE SCALDING AT FIXTURES, TANK EXPLOSION, SYSTEM OR BOILER DAMAGE.

TO AVOID SCALDING OR WATER DAMAGE A DRAIN LINE MUST BE CONNECTED TO A RELIEF VALVE TO DIRECT DISCHARGE TO A SAFE LOCATION. A DRAIN LINE MUST NOT BE REDUCED

FROM THE SIZE OF THE VALVE OUTLET AND IT MUST NOT CONTAIN ANY VALVES BETWEEN THE BOILER AND THE RELIEF VALVE OR THE RELIEF VALVE AND THE DRAIN EXIT. IN ADDITION, THERE SHOULD NOT BE ANY RESTRICTIONS IN A DRAIN LINE NOR SHOULD IT BE ROUTED THROUGH AREAS WHERE FREEZING CONDITIONS MIGHT OCCUR. DO NOT THREAD OR CAP THE DRAIN LINE EXIT. RESTRICTING OR BLOCKING A DRAIN LINE WILL DEFEAT THE PURPOSE OF THE RELIEF VALVE AND MAY CREATE AN UNSAFE CONDITION. INSTALLA DRAIN LINE WITH A DOWNWARD SLOPE SUCH THAT IT NATURALLY DRAINS ITSELF.

If any safety relief valve is replaced, the replacement valve must comply with the current editions of the ASME Boiler and Pressure Vessel

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Contents Models HW 300, 399, 420, 520, 610 Tennessee Waltz Parkway Ashland City, TNSafe INSTALLATION, USE and Service Important DefinitionsGeneral Safety Table of Contents Dimensions and Capacity Data Propane NaturalRecovery Capacities 27.7 33.3Introduction High Altitude InstallationsLIQUefied petroleum gas models Controls and Function Thermal Balancer Manual Reset High LimitHigh Limit Switch Safety Flow Switch GPM LPMSafety Relief Valves Tank Temperature Control Drain Valve Not Supplied GeneralThermometers Required AbilityAIR Requirements Confined Space S. InstallationsCanadian Installations Unconfined SpaceVenting Installation ClearancesTypical Boiler Installation LevelingDraft Hood Vent Pipe InstallationConnecting Boiler to a Common Vent Vent ConnectionMultiple Vent Table Venting Sidewall Optional Power Vent SystemVenting System Combined Vent Sizing Tables Model HW-300 BoilerLINEAR-TEMP Installations System InstallationsConventional Installations ONE Boiler Installed Independent of the Primary SystemBoiler Inlet Outlet Sizes NO. Suggested Items for InstallationSchematic of the LINEAR-TEMPSYSTEM Minimum Branch Sizes to BoilersGAS Connections Purging and Sizing Correct GASGAS Pressure Regulators ExampleSpecific Multiplier Gravity Model Rated Manifold Pressure Number Input Natural PropaneWiring Wiring ConnectionsSingle Stage I.I.D. Honeywell GAS Valve HW 300 toD. System HW 300 thru 670. Natural and Propane GAS U.S. & CanadaLINEAR-TEMP Installations Boilers and Secondary Circulator are Controlled by Page Canadian MODELS, Junction BOX W/6 Terminals MODELS, Jucntion BOX W/4 TerminalsCanadian MODELS, Junction BOX W/6 Terminals Schematic MODELS, Junction BOX W/4 Terminals MODELS, Junction BOX W/4 Terminals Commercial Boiler with Vertical Tank Wiring Figures 16 and 17 on Pages 24Piping USE this Table for Correct Pump and Water Pipe SizeCommercial Boiler with Horizontal Tank Wiring Figures 21 to 27 on Pages 28 to Commercial Boiler with Vertical TANK, CER-TEMPHW-300 HW-399 HW-420 HW-520 Three HW-520s, HW-610s or HW-670s UP-FLOW Model USE this Table for Correct Pump and Water Pipe Size Pilot and Main Burner Operation and START-UP InstructionsFilling the System Main BurnerPilot Burner Electronic Ignition Consumption Rate Checking and Adjusting the InputRefer to Operating at Full Input or Full Capacity Stage Main Burner Operation Flame Current Sensed For Your Safety Read Before Lighting SET T HE Thermostat to Lowwest Setting URN Pilo T Firing VA LVE CounterclockwiseManual Reset High Limit Switch Continuity Test General MaintenanceRelief Valve HOT Water Supply Boilers Preventive Maintenance Cleaning and Flushing InstructionsPRE-TROUBLESHOOTING Internal ContaminantsTroubleshooting CER-TEMP 80 Recovery System Checkout ProcedureYES Condition not cracked or broken? Burner ignition problems?Is ceramic insulator surrounding the electrode in good Is there excessive draft conditions that may cause pilotMV & MV/PV? Replace pilot burner assembly Status LED Green LED Status and TroubleshootingLocation of LEDs Flame LED Yellow OFFNo Call for Heat Not applicable None OFF Limited Warranty Conditions and Exceptions