A.O. Smith HW 610 warranty LED Status and Troubleshooting, Location of LEDs Flame LED Yellow, Off

Page 52

The following procedures are provided as a general guide.

Any module should be replaced if it does not perform properly on checkout or troubleshooting.

In addition, replace any module if it is wet or looks like it has ever been wet.

LED STATUS AND TROUBLESHOOTING

The control has two LEDs; one for flame sensing and one for system status:

FIGURE 37.

Location of LEDs.

Flame LED (Yellow)

Indicates flame presence and strength. See Table 11.

Status LED (Green)

Indicates system operation status and error conditions. See Table 12 and Table 13 on pages 53 and 54 for status specific to each model.

Table 11

Yellow LED Flame Codes

Yellow LED

Indicates

Recommended

Flash Codea

Service Action

 

Heartbeat

Normal Flame Signal

not applicable

 

Weak Flame Signal-

 

 

Sytem will operate

 

 

reliably but flame

 

 

signal is less than

Perform routine

 

desired.

2

maintenance to

 

NOTE: This indication

assure optimum

 

 

flame signal.

 

may flash temporarily

 

 

 

during or shortly

 

 

after lightoff on some

 

 

applications.

 

 

Marginal Flame Signal

 

 

(less than 1.1µA)-

 

 

System may not

 

 

operate reliably over

 

 

time.

Check gas supply,

 

 

pilot burner, flame

1

Service call

sense wiring,

recommended.

contamination of

 

 

 

flame rod, burner

 

NOTE: This indication

ground connection.

 

may flash temporarily

 

 

during or shortly

 

 

after lightoff on some

 

 

applications.

 

 

No Flame or Flame

 

OFF

Signal below minimum

not applicable

 

threshold for system

 

 

operation.

 

aFlash Code Descriptions:

-Heartbeat: Constant 1/2 second bright 1/2 second dim cycles.

-The flash code number signifies that the LED flashes X times at 2Hz, remains off for two seconds, and then repeats the sequence.

52

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Contents Models HW 300, 399, 420, 520, 610 Tennessee Waltz Parkway Ashland City, TNSafe INSTALLATION, USE and Service Important DefinitionsGeneral Safety Table of Contents Dimensions and Capacity Data Propane NaturalRecovery Capacities 27.7 33.3Introduction High Altitude InstallationsLIQUefied petroleum gas models Controls and Function Manual Reset High Limit High Limit Switch Safety Flow SwitchThermal Balancer GPM LPMSafety Relief Valves Tank Temperature Control General ThermometersDrain Valve Not Supplied Required AbilityConfined Space S. Installations Canadian InstallationsAIR Requirements Unconfined SpaceInstallation Clearances Typical Boiler InstallationVenting LevelingVent Pipe Installation Connecting Boiler to a Common VentDraft Hood Vent ConnectionMultiple Vent Table Venting Sidewall Optional Power Vent SystemVenting System Combined Vent Sizing Tables Model HW-300 BoilerSystem Installations Conventional InstallationsLINEAR-TEMP Installations ONE Boiler Installed Independent of the Primary SystemNO. Suggested Items for Installation Schematic of the LINEAR-TEMPSYSTEMBoiler Inlet Outlet Sizes Minimum Branch Sizes to BoilersGAS Connections Purging and Sizing Correct GASExample Specific Multiplier GravityGAS Pressure Regulators Model Rated Manifold Pressure Number Input Natural PropaneWiring Wiring ConnectionsHW 300 to D. SystemSingle Stage I.I.D. Honeywell GAS Valve HW 300 thru 670. Natural and Propane GAS U.S. & CanadaLINEAR-TEMP Installations Boilers and Secondary Circulator are Controlled by Page Canadian MODELS, Junction BOX W/6 Terminals MODELS, Jucntion BOX W/4 TerminalsCanadian MODELS, Junction BOX W/6 Terminals Schematic MODELS, Junction BOX W/4 Terminals MODELS, Junction BOX W/4 Terminals Wiring Figures 16 and 17 on Pages 24 PipingCommercial Boiler with Vertical Tank USE this Table for Correct Pump and Water Pipe SizeCommercial Boiler with Horizontal Tank Wiring Figures 21 to 27 on Pages 28 to Commercial Boiler with Vertical TANK, CER-TEMPHW-300 HW-399 HW-420 HW-520 Three HW-520s, HW-610s or HW-670s UP-FLOW Model USE this Table for Correct Pump and Water Pipe Size Operation and START-UP Instructions Filling the SystemPilot and Main Burner Main BurnerPilot Burner Electronic Ignition Consumption Rate Checking and Adjusting the InputRefer to Operating at Full Input or Full Capacity Stage Main Burner Operation Flame Current Sensed For Your Safety Read Before Lighting SET T HE Thermostat to Lowwest Setting URN Pilo T Firing VA LVE CounterclockwiseManual Reset High Limit Switch Continuity Test General MaintenanceRelief Valve Cleaning and Flushing Instructions PRE-TROUBLESHOOTINGHOT Water Supply Boilers Preventive Maintenance Internal ContaminantsTroubleshooting CER-TEMP 80 Recovery System Checkout ProcedureYES Burner ignition problems? Is ceramic insulator surrounding the electrode in goodCondition not cracked or broken? Is there excessive draft conditions that may cause pilotMV & MV/PV? Replace pilot burner assembly LED Status and Troubleshooting Location of LEDs Flame LED YellowStatus LED Green OFFNo Call for Heat Not applicable None OFF Limited Warranty Conditions and Exceptions