A.O. Smith HW 610 warranty No Call for Heat Not applicable None

Page 53

Table 12.

Continuous Retry Models C, M, E, and K Only - Green LED Status Codes

Green LED

 

 

 

Flash Code

Indicates

Next System Action

Recommended Service Action

(X+Y)a

 

 

 

OFF

No "Call for Heat"

not applicable

none

Flash Fast

Startup - Flame sense calibration

not applicable

none

Heartbeat

Normal operation

not applicable

none

 

 

 

If system fails to light on next trial

 

5 minute Retry Delay

 

for ignition check gas supply, pilot

 

Initiate new trial for ignition after

burner, spark and flame sense

2

- Pilot flame not detected during trial

 

for ignition

retry delay completed.

wiring, flame rod contaminated

 

 

or out of position, burner ground

 

 

 

 

 

 

connection.

 

 

 

If system fails to light on next trial

 

Recycle

Initiate new trial for ignition. Flash

for ignition, check gas supply,

3

code will remain through the ignition

pilot burner, flame sense wiring,

- Flame failed during run

 

trial until flame is proved.

contamination of flame rod, burner

 

 

 

 

 

ground connection.

 

 

If situation self corrects within 10

 

 

 

seconds, control returns to normal

Check for pilot flame. Replace gas

4

Flame sensed out of sequence

sequence. If flame out of sequence

valve if pilot flame is present. If no

remains longer than 10 seconds,

pilot flame, cycle "Call for Heat." If

 

 

 

 

control goes to Flash code 6+4 (see

error repeats, replace control.

 

 

below).

 

 

 

 

Check flame sense lead wire for

 

 

Control remains in wait mode. When

damage or shorting. Check that

7

Flame sense leakage to ground

the fault corrects, control resumes

flame rod is in proper position.

normal operation after a one minute

 

 

 

 

 

 

delay.

Check flame rod ceramic for cracks,

 

 

 

damage or tracking.

 

 

Control remains in wait mode. When

Check transformer and AC line for

8

Low secondary voltage supply-

the fault corrects, control resumes

proper input voltage to the control.

(below 15.5 Vac)

normal operation after a one minute

Check with full system load on the

 

 

 

delay.

transformer.

 

5 minute Retry Delay

 

Check gas supply line, pilot burner,

 

Initiate new trial for ignition after

spark and flame sense wiring, flame

6+2

- On every third retry on the same

retry delay completed.

rod contaminated or out of position,

 

"Call for Heat"

 

 

burner ground connection.

 

 

 

 

On every 6th flame failure during run

5 minute retry delay, then initiate

Check gas supply, pilot burner, flame

6+3

sense wiring, contamination of flame

on the same "Call for Heat"

new trial for ignition.

 

rod, burner ground connection.

 

 

 

 

 

Control waits until flame is no

Check for pilot flame. Replace gas

 

 

longer sensed and then goes to

 

Flame sensed out of sequence-

valve if pilot flame present. If no pilot

6+4

soft lockout. Flash code continues.

longer than 10 seconds

flame, cycle "Call for Heat." If error

 

Control auto resets from soft lockout

 

 

repeats, replace control.

 

 

after one hour.

 

 

 

ON

Soft lockout due to error detected

Control auto resets from soft lockout

Reset by cycling "Call for Heat." If

during self check sequences

after one hour.

error repeats, replace the control.

 

aFlash Code Descriptions:

-Flash Fast: rapid blinking.

-Heartbeat: Constant 1/2 second bright 1/2 second dim cycles.

-A single flash code number signifies that the LED flashes X times at 2Hz, remains off for two seconds, and then repeats the sequence.

-X+Y flash codes signify that the LED flashes X times at 2Hz, remains off for two seconds, flashes Y times at 2Hz, remains off for three seconds, and then repeats the sequence.

53

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Contents Tennessee Waltz Parkway Ashland City, TN Models HW 300, 399, 420, 520, 610Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Table of Contents Propane Natural Dimensions and Capacity Data27.7 33.3 Recovery CapacitiesLIQUefied petroleum gas models High Altitude InstallationsIntroduction Controls and Function High Limit Switch Safety Flow Switch Manual Reset High LimitThermal Balancer GPM LPMSafety Relief Valves Tank Temperature Control Thermometers GeneralDrain Valve Not Supplied Required AbilityCanadian Installations Confined Space S. InstallationsAIR Requirements Unconfined SpaceTypical Boiler Installation Installation ClearancesVenting LevelingConnecting Boiler to a Common Vent Vent Pipe InstallationDraft Hood Vent ConnectionVenting System Venting Sidewall Optional Power Vent SystemMultiple Vent Table Model HW-300 Boiler Combined Vent Sizing TablesConventional Installations System InstallationsLINEAR-TEMP Installations ONE Boiler Installed Independent of the Primary SystemSchematic of the LINEAR-TEMPSYSTEM NO. Suggested Items for InstallationBoiler Inlet Outlet Sizes Minimum Branch Sizes to BoilersGAS Connections Correct GAS Purging and SizingSpecific Multiplier Gravity ExampleGAS Pressure Regulators Model Rated Manifold Pressure Number Input Natural PropaneWiring Connections WiringD. System HW 300 toSingle Stage I.I.D. Honeywell GAS Valve HW 300 thru 670. Natural and Propane GAS U.S. & CanadaLINEAR-TEMP Installations Boilers and Secondary Circulator are Controlled by Page MODELS, Jucntion BOX W/4 Terminals Canadian MODELS, Junction BOX W/6 TerminalsCanadian MODELS, Junction BOX W/6 Terminals Schematic MODELS, Junction BOX W/4 Terminals MODELS, Junction BOX W/4 Terminals Piping Wiring Figures 16 and 17 on Pages 24Commercial Boiler with Vertical Tank USE this Table for Correct Pump and Water Pipe SizeCommercial Boiler with Horizontal Tank Commercial Boiler with Vertical TANK, CER-TEMP Wiring Figures 21 to 27 on Pages 28 toHW-300 HW-399 HW-420 HW-520 Three HW-520s, HW-610s or HW-670s UP-FLOW Model USE this Table for Correct Pump and Water Pipe Size Filling the System Operation and START-UP InstructionsPilot and Main Burner Main BurnerPilot Burner Electronic Ignition Refer to Operating at Full Input or Full Capacity Checking and Adjusting the InputConsumption Rate Stage Main Burner Operation Flame Current Sensed For Your Safety Read Before Lighting URN Pilo T Firing VA LVE Counterclockwise SET T HE Thermostat to Lowwest SettingRelief Valve General MaintenanceManual Reset High Limit Switch Continuity Test PRE-TROUBLESHOOTING Cleaning and Flushing InstructionsHOT Water Supply Boilers Preventive Maintenance Internal ContaminantsCER-TEMP 80 Recovery System Checkout Procedure TroubleshootingYES Is ceramic insulator surrounding the electrode in good Burner ignition problems?Condition not cracked or broken? Is there excessive draft conditions that may cause pilotMV & MV/PV? Replace pilot burner assembly Location of LEDs Flame LED Yellow LED Status and TroubleshootingStatus LED Green OFFNo Call for Heat Not applicable None OFF Conditions and Exceptions Limited Warranty