A.O. Smith HW 610 General, Thermometers, Drain Valve Not Supplied, Required Ability, Location

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Water Temperature

Time to Produce 2nd & 3rd

Degree Burns on Adult Skin

 

 

 

OVER: 170°F (77°C)

Nearly Instantaneous

160°F (71°C)

About 1/2 second

150°F (65°C)

About 1-1/2 seconds

140°F (60°C)

Less than 5 seconds

130°F (54°C)

About 30 seconds

120°F (49°C)

More than 5 minutes

 

 

USE ANTI-SCALD VALVE(S) in the hot water system to reduce the risks of scalds at points of use such as lavatories, sinks and bathing facilities.

A change in water temperature in the storage tank lower than the Tank Temperature Control setting will cause the sensor to close its contacts and consequently energize the boiler.

If the Tank Temperature Control is out of calibration, replace it with a new one; do not attempt to fix this control.

WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN OFF THE MANUAL GAS CONTROL VALVE TO THE APPLIANCE.

THERMOMETERS

Thermometers should be obtained and field installed as shown in the installation diagrams.

Thermometers are installed in the system as a means of detecting a possible liming condition in the boiler. An increase of 5°F (3°C) over the normal temperature rise through the boiler is an indication that lime is p r e s e n t . T h e t e r m " t e m p e r a t u r e r i s e " d e s i g n a t e s the difference between the boiler inlet and outlet water temperature.

An increase of 5°F (3°C) above the recorded temperature rise may signify a liming condition in the coils or heat e x c h a n g e r. R e f e r t o C L E A N I N G A N D F L U S H I N G section of this manual for deliming instructions.

Record temperature rise at initial star t - up for future reference.

DRAIN VALVE (Not Supplied)

A drain valve must be obtained and installed on each boiler and tank for draining purposes, see installation diagrams in this manual.

GENERAL

REQUIRED ABILITY

Installation or service of this boiler requires ability equivalent to that of a licensed tradesman in the field involved. Plumbing, air supply, venting, gas supply and electrical work are required.

LOCATION

When installing the boiler, consideration must be given to proper location. Location selected should be as close to the stack or chimney as practicable with adequate air supply and as centralized with the piping system as possible. This location should also be such that the gas ignition system components are protected from water (dripping, spraying, etc.) during appliance operation and service (circulator replacement, control replacement, etc.).

THE BOILER MUST NOT BE INSTALLED ON CARPETING.

THE BOILER SHOULD NOT BE LOCATED IN AN AREA WHERE IT WILL BE SUBJECT TO FREEZING.

LOCATE IT NEAR A FLOOR DRAIN. THE BOILER SHOULD BE LOCATED IN AN AREA WHERE LEAKAGE FROM THE BOILER OR

CONNECTIONS WILLNOTRESULTIN DAMAGETOTHEADJACENT AREA OR TO LOWER FLOORS OF THE STRUCTURE.

WHEN SUCH LOCATIONS CANNOT BE AVOIDED, A METAL DRAIN PAN SHOULD BE INSTALLED UNDER THE BOILER. Such pans should be fabricated with sides at least 60mm (2-1/2") deep, with length and width at least 50mm (2") greater than the diameter of the boiler and must be piped to an adequate drain. The pan must not restrict combustion air flow.

WARNING

KEEPING BOILERAREACLEARAND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS.

WARNING

THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH AS BOILERS IN ROOMS OR AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED, OPERATED OR REPAIRED. FLAMMABLE VAPORS ARE HEAVY AND TRAVEL ALONG THE FLOORAND MAY BE IGNITED BY THE IGNITER OR MAIN BURNER FLAMES CAUSING FIRE OR EXPLOSION. SOME LOCAL CODES

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Contents Models HW 300, 399, 420, 520, 610 Tennessee Waltz Parkway Ashland City, TNSafe INSTALLATION, USE and Service Important DefinitionsGeneral Safety Table of Contents Dimensions and Capacity Data Propane NaturalRecovery Capacities 27.7 33.3High Altitude Installations IntroductionLIQUefied petroleum gas models Controls and Function Manual Reset High Limit High Limit Switch Safety Flow SwitchThermal Balancer GPM LPMSafety Relief Valves Tank Temperature Control General ThermometersDrain Valve Not Supplied Required AbilityConfined Space S. Installations Canadian InstallationsAIR Requirements Unconfined SpaceInstallation Clearances Typical Boiler InstallationVenting LevelingVent Pipe Installation Connecting Boiler to a Common VentDraft Hood Vent ConnectionVenting Sidewall Optional Power Vent System Multiple Vent TableVenting System Combined Vent Sizing Tables Model HW-300 BoilerSystem Installations Conventional InstallationsLINEAR-TEMP Installations ONE Boiler Installed Independent of the Primary SystemNO. Suggested Items for Installation Schematic of the LINEAR-TEMPSYSTEMBoiler Inlet Outlet Sizes Minimum Branch Sizes to BoilersGAS Connections Purging and Sizing Correct GASExample Specific Multiplier GravityGAS Pressure Regulators Model Rated Manifold Pressure Number Input Natural PropaneWiring Wiring ConnectionsHW 300 to D. SystemSingle Stage I.I.D. Honeywell GAS Valve HW 300 thru 670. Natural and Propane GAS U.S. & CanadaLINEAR-TEMP Installations Boilers and Secondary Circulator are Controlled by Page Canadian MODELS, Junction BOX W/6 Terminals MODELS, Jucntion BOX W/4 TerminalsCanadian MODELS, Junction BOX W/6 Terminals Schematic MODELS, Junction BOX W/4 Terminals MODELS, Junction BOX W/4 Terminals Wiring Figures 16 and 17 on Pages 24 PipingCommercial Boiler with Vertical Tank USE this Table for Correct Pump and Water Pipe SizeCommercial Boiler with Horizontal Tank Wiring Figures 21 to 27 on Pages 28 to Commercial Boiler with Vertical TANK, CER-TEMPHW-300 HW-399 HW-420 HW-520 Three HW-520s, HW-610s or HW-670s UP-FLOW Model USE this Table for Correct Pump and Water Pipe Size Operation and START-UP Instructions Filling the SystemPilot and Main Burner Main BurnerPilot Burner Electronic Ignition Checking and Adjusting the Input Consumption RateRefer to Operating at Full Input or Full Capacity Stage Main Burner Operation Flame Current Sensed For Your Safety Read Before Lighting SET T HE Thermostat to Lowwest Setting URN Pilo T Firing VA LVE CounterclockwiseGeneral Maintenance Manual Reset High Limit Switch Continuity TestRelief Valve Cleaning and Flushing Instructions PRE-TROUBLESHOOTINGHOT Water Supply Boilers Preventive Maintenance Internal ContaminantsTroubleshooting CER-TEMP 80 Recovery System Checkout ProcedureYES Burner ignition problems? Is ceramic insulator surrounding the electrode in goodCondition not cracked or broken? Is there excessive draft conditions that may cause pilotMV & MV/PV? Replace pilot burner assembly LED Status and Troubleshooting Location of LEDs Flame LED YellowStatus LED Green OFFNo Call for Heat Not applicable None OFF Limited Warranty Conditions and Exceptions