A.O. Smith HW 610 warranty Off

Page 54

Table 13.

Lockout Models B, H, D and J Only - Green LED Status Codes

Green LED

 

 

 

Flash Code

Indicates

Next System Action

Recommended Service Action

(X+Y)a

 

 

 

OFF

No "Call for Heat"

not applicable

none

Flash Fast

Startup - Flame sense calibration

not applicable

none

Heartbeat

Normal operation

not applicable

none

 

 

 

If system fails to light on next trial

 

Recycle

Initiate new trial for ignition. Flash

for ignition, check gas supply,

3

code will remain through the ignition

pilot burner, flame sense wiring,

- Flame failed during run

 

trial until flame is proved.

contamination of flame rod, burner

 

 

 

 

 

ground connection.

 

 

If situation self corrects within 10

 

 

 

seconds, control returns to normal

Check for pilot flame. Replace gas

4

Flame sensed out of sequence

sequence. If flame out of sequence

valve if pilot flame is present. If no

remains longer than 10 seconds,

pilot flame, cycle "Call for Heat." If

 

 

 

 

control goes to Flash code 6+4 (see

error repeats, replace control.

 

 

below).

 

 

 

 

Check flame sense lead wire for

 

 

Control remains in wait mode. When

damage or shorting. Check that

7

Flame sense leakage to ground

the fault corrects, control resumes

flame rod is in proper position.

normal operation after a one minute

 

 

 

 

 

 

delay.

Check flame rod ceramic for cracks,

 

 

 

damage or tracking.

 

 

Control remains in wait mode. When

Check transformer and AC line for

8

Low secondary voltage supply-

the fault corrects, control resumes

proper input voltage to the control.

(below 15.5 Vac)

normal operation after a one minute

Check with full system load on the

 

 

 

delay.

transformer.

 

 

 

Check gas supply line, pilot burner,

6+2

Failed trial for ignition resulting in

Remain in lockout until "Call for

spark and flame sense wiring, flame

lockout

Heat" is cycled.

rod contaminated or out of position,

 

 

 

 

burner ground connection.

6+3

More than 5 flame failures during run

Remain in lockout until "Call for

Check gas supply, pilot burner, flame

on the same "Call for Heat" resulting

Heat" is cycled.

sense wiring, contamination of flame

 

in lockout

rod, burner ground connection.

 

 

 

 

Control waits until flame is no

Check for pilot flame. Replace gas

 

 

longer sensed and then goes to

 

Flame sensed out of sequence-

valve if pilot flame present. If no pilot

6+4

soft lockout. Flash code continues.

longer than 10 seconds

flame, cycle "Call for Heat." If error

 

Control auto resets from soft lockout

 

 

repeats, replace control.

 

 

after one hour.

 

 

 

ON

Soft lockout due to error detected

Control auto resets from soft lockout

Reset by cycling "Call for Heat." If

during self check sequences

after one hour.

error repeats, replace the control.

 

aFlash Code Descriptions:

-Flash Fast: rapid blinking.

-Heartbeat: Constant 1/2 second bright 1/2 second dim cycles.

-A single flash code number signifies that the LED flashes X times at 2Hz, remains off for two seconds, and then repeats the sequence.

-X+Y flash codes signify that the LED flashes X times at 2Hz, remains off for two seconds, flashes Y times at 2Hz, remains off for three seconds, and then repeats the sequence.

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Contents Models HW 300, 399, 420, 520, 610 Tennessee Waltz Parkway Ashland City, TNSafe INSTALLATION, USE and Service Important DefinitionsGeneral Safety Table of Contents Dimensions and Capacity Data Propane NaturalRecovery Capacities 27.7 33.3High Altitude Installations IntroductionLIQUefied petroleum gas models Controls and Function Thermal Balancer Manual Reset High LimitHigh Limit Switch Safety Flow Switch GPM LPMSafety Relief Valves Tank Temperature Control Drain Valve Not Supplied GeneralThermometers Required AbilityAIR Requirements Confined Space S. InstallationsCanadian Installations Unconfined SpaceVenting Installation ClearancesTypical Boiler Installation LevelingDraft Hood Vent Pipe InstallationConnecting Boiler to a Common Vent Vent ConnectionVenting Sidewall Optional Power Vent System Multiple Vent TableVenting System Combined Vent Sizing Tables Model HW-300 BoilerLINEAR-TEMP Installations System InstallationsConventional Installations ONE Boiler Installed Independent of the Primary SystemBoiler Inlet Outlet Sizes NO. Suggested Items for InstallationSchematic of the LINEAR-TEMPSYSTEM Minimum Branch Sizes to BoilersGAS Connections Purging and Sizing Correct GASGAS Pressure Regulators ExampleSpecific Multiplier Gravity Model Rated Manifold Pressure Number Input Natural PropaneWiring Wiring ConnectionsSingle Stage I.I.D. Honeywell GAS Valve HW 300 toD. System HW 300 thru 670. Natural and Propane GAS U.S. & CanadaLINEAR-TEMP Installations Boilers and Secondary Circulator are Controlled by Page Canadian MODELS, Junction BOX W/6 Terminals MODELS, Jucntion BOX W/4 TerminalsCanadian MODELS, Junction BOX W/6 Terminals Schematic MODELS, Junction BOX W/4 Terminals MODELS, Junction BOX W/4 Terminals Commercial Boiler with Vertical Tank Wiring Figures 16 and 17 on Pages 24Piping USE this Table for Correct Pump and Water Pipe SizeCommercial Boiler with Horizontal Tank Wiring Figures 21 to 27 on Pages 28 to Commercial Boiler with Vertical TANK, CER-TEMPHW-300 HW-399 HW-420 HW-520 Three HW-520s, HW-610s or HW-670s UP-FLOW Model USE this Table for Correct Pump and Water Pipe Size Pilot and Main Burner Operation and START-UP InstructionsFilling the System Main BurnerPilot Burner Electronic Ignition Checking and Adjusting the Input Consumption RateRefer to Operating at Full Input or Full Capacity Stage Main Burner Operation Flame Current Sensed For Your Safety Read Before Lighting SET T HE Thermostat to Lowwest Setting URN Pilo T Firing VA LVE CounterclockwiseGeneral Maintenance Manual Reset High Limit Switch Continuity TestRelief Valve HOT Water Supply Boilers Preventive Maintenance Cleaning and Flushing InstructionsPRE-TROUBLESHOOTING Internal ContaminantsTroubleshooting CER-TEMP 80 Recovery System Checkout ProcedureYES Condition not cracked or broken? Burner ignition problems?Is ceramic insulator surrounding the electrode in good Is there excessive draft conditions that may cause pilotMV & MV/PV? Replace pilot burner assembly Status LED Green LED Status and TroubleshootingLocation of LEDs Flame LED Yellow OFFNo Call for Heat Not applicable None OFF Limited Warranty Conditions and Exceptions