A.O. Smith HW 610 warranty For Your Safety Read Before Lighting

Page 43
211686-000 REV. XX

LIGHTING AND OPERATING INSTRUCTIONS NATURAL AND PROPANE FOR HW300 - HW399

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING:

 

If you do not follow these instructions exactly,a

fire or explosion may result causing property damage, personal

injury or loss of life.

FLAMMABLE

WARNING: HOT WATER CAN PRODUCE

WHAT TO DO IF YOU SMELL GAS

DO NOT TRY TO LIGHT ANY APPLIANCE.

3rd DEGREE BURNS IN 6 SECONDS AT

DO NOT TOUCH ANY ELECTRIC SWITCH;

140O F. (60O C).

 

DO NOT USE ANY PHONE IN YOUR BUILDING

IN CASE OF POWER FAILURE DO NOT ATTEMPT TO OPERATE APPLIANCE. IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. REFER TO THE USER'S INFORMATION MANUAL PROVIDED WITH THIS APPLIANCE. INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

A.THIS APPLIANCE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND.

B.BEFORE OPERATING: SMELL ALL AROUND THE APPLI- ANCE AREA FOR GAS. BE SURE TO SMELL NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR.

IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR'S PHONE. FOLLOW THE GAS SUPPLIER'S INSTRUCTIONS.

IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.

C.USE ONLY YOUR HAND TO TURN THE GAS CONTROL KNOB. NEVER USE TOOLS. IF THE

KNOB WILL NOT TURN BY HAND, DON'T TRY TO REPAIR IT. CALL A QUALIFIED SERVICE

TECHNICIAN. FORCE OR ATTEMPTED

REPAIR MAY RESULT IN A FIRE OR EXPLOSION.

D.DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

GAS VALVE

FIGURE "A"

FIGURE "B"

FIGURE “C”

CONTROL KNOB

HANDLE “OFF”

 

 

 

 

 

POSITION

 

 

 

PILOT

 

ON

ON

FIGURE “D”

 

OFF

 

HANDLE “ON”

 

OFF

POSITION

 

 

 

 

 

PILOT

HONEYWELL GAS VALVE

"OFF" POSITION

"ON" POSITION

PILOT FIRING VALVE

LIGHTING INSTRUCTIONS

1. STOP! READ THE SAFETY INFORMATION ABOVE ON THIS LABEL.

2.MAKE SURE BOILER AND SYSTEM ARE FILLED WITH WATER AND ALL AIR HAS BEEN EXPELLED FROM APPLIANCE.

3.TURN OFF ALL ELECTRIC POWER TO THE

APPLIANCE. SET SYSTEM TEMPERATURE CONTROLLER TO LOWEST SETTING. PURGE ALL GAS LINES OF AIR.

4.DO NOT ATTEMPT TO LIGHT THE PILOT BY HAND

5.REFER TO DIAGRAMS ABOVE. TURN TOP KNOB OF GAS CONTROL & PILOT VALVE (FIG. “C”)

CLOCKWISE , TO "OFF" POSITION (FIG. “A”)

6.WAIT FIVE (5) MINUTES TO CLEAR OUT

ANY GAS. THEN SMELL FOR GAS, INCLUDING

NEAR THE FLOOR. IF YOU SMELL GAS, STOP! FOLLOW "B" IN THE SAFETY INFORMATION ABOVE ON THIS LABEL. IF YOU DON'T SMELL GAS, GO TO THE NEXT STEP.

7.TURN TOP KNOB OF GAS CONTROL COUNTER- CLOCKWISE TO "ON" (FIG. B). OPEN PILOT MANUAL VALVES, COUNTER-CLOCKWISE .

FIGURE “D”

8.TURN ON ALL ELECTRIC POWER TO THE

APPLIANCE.

9.SET SYSTEM TEMPERATURE CONTROLLER TO DESIRED SETTING.

10.WHEN CONTROLLER CALLS FOR HEAT, THE CIRCULATING PUMP WILL OPERATE AND THE PILOT BURNER WILL BE SPARK IGNITED. GAS CONTROL WILL OPEN AND MAIN BURNER WILL

THEN IGNITE. NOTE: IF PILOT FAILS TO IGNITE, TURN OFF APPLIANCE AND CONSULT YOUR "INSTALLATION AND USER'S MANUAL" FOR ADJUSTMENTS AND TROUBLE SHOOTING.

11. IF THE APPLIANCE WILL NOT OPERATE, FOLLOW THE INSTRUCTIONS "TO TURN OFF GAS TO APPLIANCE" AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER.

TO TURN OFF GAS TO APPLIANCE

A. S E T T H E S Y S T E M C O N T R O L L E R TO T H E L O W E S T S E T T I N G .

B.T U R N O F F E L E C T R I C A L P O W E R TO A P P L I A N C E .

C.TURN TOP KNOB OF GAS CONTROL VALVE

CLOCKWISE TO "OFF" POSITION SEE, (FIG.A).

CLOSE FIRINGAND PILOT MANUAL VALVES,

CLOCKWISE . SEEABOVE.

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Contents Tennessee Waltz Parkway Ashland City, TN Models HW 300, 399, 420, 520, 610Important Definitions Safe INSTALLATION, USE and ServiceGeneral Safety Table of Contents Propane Natural Dimensions and Capacity Data27.7 33.3 Recovery CapacitiesIntroduction High Altitude InstallationsLIQUefied petroleum gas models Controls and Function GPM LPM Manual Reset High LimitHigh Limit Switch Safety Flow Switch Thermal BalancerSafety Relief Valves Tank Temperature Control Required Ability GeneralThermometers Drain Valve Not SuppliedUnconfined Space Confined Space S. InstallationsCanadian Installations AIR RequirementsLeveling Installation ClearancesTypical Boiler Installation VentingVent Connection Vent Pipe InstallationConnecting Boiler to a Common Vent Draft HoodMultiple Vent Table Venting Sidewall Optional Power Vent SystemVenting System Model HW-300 Boiler Combined Vent Sizing TablesONE Boiler Installed Independent of the Primary System System InstallationsConventional Installations LINEAR-TEMP InstallationsMinimum Branch Sizes to Boilers NO. Suggested Items for InstallationSchematic of the LINEAR-TEMPSYSTEM Boiler Inlet Outlet SizesGAS Connections Correct GAS Purging and SizingModel Rated Manifold Pressure Number Input Natural Propane ExampleSpecific Multiplier Gravity GAS Pressure RegulatorsWiring Connections WiringHW 300 thru 670. Natural and Propane GAS U.S. & Canada HW 300 toD. System Single Stage I.I.D. Honeywell GAS ValveLINEAR-TEMP Installations Boilers and Secondary Circulator are Controlled by Page MODELS, Jucntion BOX W/4 Terminals Canadian MODELS, Junction BOX W/6 TerminalsCanadian MODELS, Junction BOX W/6 Terminals Schematic MODELS, Junction BOX W/4 Terminals MODELS, Junction BOX W/4 Terminals USE this Table for Correct Pump and Water Pipe Size Wiring Figures 16 and 17 on Pages 24Piping Commercial Boiler with Vertical TankCommercial Boiler with Horizontal Tank Commercial Boiler with Vertical TANK, CER-TEMP Wiring Figures 21 to 27 on Pages 28 toHW-300 HW-399 HW-420 HW-520 Three HW-520s, HW-610s or HW-670s UP-FLOW Model USE this Table for Correct Pump and Water Pipe Size Main Burner Operation and START-UP InstructionsFilling the System Pilot and Main BurnerPilot Burner Electronic Ignition Consumption Rate Checking and Adjusting the InputRefer to Operating at Full Input or Full Capacity Stage Main Burner Operation Flame Current Sensed For Your Safety Read Before Lighting URN Pilo T Firing VA LVE Counterclockwise SET T HE Thermostat to Lowwest SettingManual Reset High Limit Switch Continuity Test General MaintenanceRelief Valve Internal Contaminants Cleaning and Flushing InstructionsPRE-TROUBLESHOOTING HOT Water Supply Boilers Preventive MaintenanceCER-TEMP 80 Recovery System Checkout Procedure TroubleshootingYES Is there excessive draft conditions that may cause pilot Burner ignition problems?Is ceramic insulator surrounding the electrode in good Condition not cracked or broken?MV & MV/PV? Replace pilot burner assembly OFF LED Status and TroubleshootingLocation of LEDs Flame LED Yellow Status LED GreenNo Call for Heat Not applicable None OFF Conditions and Exceptions Limited Warranty