A.O. Smith HW 610 warranty Venting, Installation Clearances, Leveling, System Connections

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INSTALLATION CLEARANCES

These boilers are approved for installation on combustible flooring in an alcove with minimum clearance to combustibles of:

TABLE 4

 

HW

HW

HW

HW

HW

 

300

399

420

520

610 & 670

TOP

28" (711.2)

32" (812.8)

24" (609.6)

24" (609.6)

24" (609.6)

 

 

 

 

 

 

SIDES

6" (152.4)

6" (152.4)

24" (609.6)

24" (609.6)

24" (609.6)

 

 

 

 

 

 

REAR

6" (152.4)

6" (152.4)

24" (609.6)

24" (609.6)

24" (609.6)

 

 

 

 

 

 

VENT

6" (152.4)

6" (152.4)

6" (152.4)

6" (152.4)

6" (152.4)

 

 

 

 

 

 

Two inch (50.8mm) clearance is allowable from combustible construction for hot water pipes.

Sufficient area should be provided at the front and rear of the unit for proper servicing. Clearances of 24 inches (609.4mm) in the rear and 48 inches (1,219mm) in the front are required by code. In a utility room installation, the door shall be wide enough to allow the boiler to enter or to permit the replacement of another appliance such as a water heater.

LEVELING

Each unit should be checked after installation to be certain that it is level.

If the unit is not level, insert metal shims under the legs of the unit to correct this condition.

SYSTEM CONNECTIONS

The system installation must conform to these instructions and to the requirements of the local code authority having jurisdiction. Good practice requires that all heavy piping be supported.

A TYPICAL BOILER INSTALLATION

FIGURE 7.

VENTING

VENTING THE BOILER - STANDARD VENTING

WARNING

THE INSTRUCTIONS IN THIS SECTION ON VENTING THE BOILER MUST BE FOLLOWED TO AVOID CHOKED COMBUSTION OR RECIRCULATION OF FLUE GASES. SUCH CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION.

TYPE B VENTING MAY BE USED WITH THESE BOILERS. ALL LOCAL UTILITY REGULATIONS ON VENTING SHOULD BE FOLLOWED.

For boilers for connection to gas vents or chimneys, vent sizing, installation and termination shall be in accordance with the

current edition of the National Fuel Gas Code, ANSI Z223.1, or CAN/CSA B149.1, Installation Codes, or applicable provisions of the local building codes.

Vent connectors serving appliances vented by natural draft shall not be connected into any portion of mechanical draft systems operating under positive pressure.

The minimum distance from adjacent public walkways, adjacent buildings, openable windows and building openings shall not be less than those values specified in the National Fuel Gas Code, ANSI Z223.1 and/or CAN/CSA B149.1, Installation Codes;

Stack or chimney must be a minimum height of 12" (305mm) above the annual snow fall to prevent blockage.

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Contents Models HW 300, 399, 420, 520, 610 Tennessee Waltz Parkway Ashland City, TNSafe INSTALLATION, USE and Service Important DefinitionsGeneral Safety Table of Contents Dimensions and Capacity Data Propane NaturalRecovery Capacities 27.7 33.3LIQUefied petroleum gas models High Altitude InstallationsIntroduction Controls and Function Thermal Balancer Manual Reset High LimitHigh Limit Switch Safety Flow Switch GPM LPMSafety Relief Valves Tank Temperature Control Drain Valve Not Supplied GeneralThermometers Required AbilityAIR Requirements Confined Space S. InstallationsCanadian Installations Unconfined SpaceVenting Installation ClearancesTypical Boiler Installation LevelingDraft Hood Vent Pipe InstallationConnecting Boiler to a Common Vent Vent ConnectionVenting System Venting Sidewall Optional Power Vent SystemMultiple Vent Table Combined Vent Sizing Tables Model HW-300 BoilerLINEAR-TEMP Installations System InstallationsConventional Installations ONE Boiler Installed Independent of the Primary SystemBoiler Inlet Outlet Sizes NO. Suggested Items for InstallationSchematic of the LINEAR-TEMPSYSTEM Minimum Branch Sizes to BoilersGAS Connections Purging and Sizing Correct GASGAS Pressure Regulators ExampleSpecific Multiplier Gravity Model Rated Manifold Pressure Number Input Natural PropaneWiring Wiring ConnectionsSingle Stage I.I.D. Honeywell GAS Valve HW 300 toD. System HW 300 thru 670. Natural and Propane GAS U.S. & CanadaLINEAR-TEMP Installations Boilers and Secondary Circulator are Controlled by Page Canadian MODELS, Junction BOX W/6 Terminals MODELS, Jucntion BOX W/4 TerminalsCanadian MODELS, Junction BOX W/6 Terminals Schematic MODELS, Junction BOX W/4 Terminals MODELS, Junction BOX W/4 Terminals Commercial Boiler with Vertical Tank Wiring Figures 16 and 17 on Pages 24Piping USE this Table for Correct Pump and Water Pipe SizeCommercial Boiler with Horizontal Tank Wiring Figures 21 to 27 on Pages 28 to Commercial Boiler with Vertical TANK, CER-TEMPHW-300 HW-399 HW-420 HW-520 Three HW-520s, HW-610s or HW-670s UP-FLOW Model USE this Table for Correct Pump and Water Pipe Size Pilot and Main Burner Operation and START-UP InstructionsFilling the System Main BurnerPilot Burner Electronic Ignition Refer to Operating at Full Input or Full Capacity Checking and Adjusting the InputConsumption Rate Stage Main Burner Operation Flame Current Sensed For Your Safety Read Before Lighting SET T HE Thermostat to Lowwest Setting URN Pilo T Firing VA LVE CounterclockwiseRelief Valve General MaintenanceManual Reset High Limit Switch Continuity Test HOT Water Supply Boilers Preventive Maintenance Cleaning and Flushing InstructionsPRE-TROUBLESHOOTING Internal ContaminantsTroubleshooting CER-TEMP 80 Recovery System Checkout ProcedureYES Condition not cracked or broken? Burner ignition problems?Is ceramic insulator surrounding the electrode in good Is there excessive draft conditions that may cause pilotMV & MV/PV? Replace pilot burner assembly Status LED Green LED Status and TroubleshootingLocation of LEDs Flame LED Yellow OFFNo Call for Heat Not applicable None OFF Limited Warranty Conditions and Exceptions