Delta PG PLUS-25 warranty Unit Preparation Section III Unit Preparation, Handling Instructions

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Unit Preparation

SECTION III - Unit Preparation

3. On the outlet flange of the circulator pipe

 

install a 1” NPT nipple and shut-off valve.

Handling Instructions

Use pipe dope sparingly to allow removal

The PERFORMANCE PLUS is generally eas-

of the fittings upon completion of the test.

ier to handle and maneuver once removed from

 

the shipping carton and pallet.

 

To remove the shipping carton and pallet:

a.Remove the shipping straps and open the top of the shipping carton to remove the wood shipment insert.

b.Lift the shipping carton over the unit to remove. If ceiling height is limited the carton maybe cut open using care not to damage the exterior jacket of the unit.

c.Remove the front burner hood to pre- vent damage prior to lifting the unit from the shipping pallet.

WARNING

When lifting or moving the unit do not use the burner or its components as a means of a handle. Hand-truck the unit from the rear only.

d.Discard all packing materials.

Hydrostatic Pressure Test

BEST PRACTICES

Prior to permanently connecting water, gas supply or electrical supply, perform a pressure hydrostatic test of the outer tank to ensure all piping connections were not damaged during shipment.

Hydrostatic Test Preparation

NOTICE

To avoid getting water onto the unit and/or surrounding area additional pip- ing from the shut-off to a catch bucket or drain may be required.

4.Connect a hose to the primary circuit drain valve located per Figure 45 page 68, Item 2 and connect the other end to a fresh water supply. Ensure the hose can be used as a drain hose upon completion of the test.

Hydrostatic Test Procedures

1.Open the shut-off valve installed on the outlet flange of the circulator.

2.Open the fresh water supply valve and then open slowly the primary circuit drain valve to fill the outer tank with water.

3.When the water within the outer tank reaches the shut-off on the primary supply, close the primary circuit drain valve.

4.Close the shut-off valve, on the top of the circulator.

5.Slowly reopen the primary circuit drain valve until the test pressure on the temper- ature / pressure gauge reaches 10 psig maximum. Close the primary circuit drain valve.

CAUTION

1.Mount the circulator on the supply pipe as shown in Figure 11 page 23.

2.Temporarily plug the primary return con- nections as shown in Figure 11 using a 1” NPT pipe plug. Use pipe dope sparingly to allow removal of the plugs upon comple- tion of the test.

To prevent damage to the inner tank the test pressure must not exceed 10 psig.

6.Allow the test pressure to remain for 10 minutes.

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Contents For Your Safety PG PLUS-25/30/35/40 Gas Fired Combination HeatersTable of Contents Section VI Vent / Combustion AIR Installation Section V Primary PipingSection VII GAS Piping Section Viii Internal WiringSection IX External Wiring Section X START-UP PreparationSection Xiii CHECK-OUT Procedures Section XI START-UP ProceduresSection XII Temperature Limits Section XIV Installation RecordSection Xvii Replacement Parts Product SpecificationsProduct & Safety Information To Protect Against Excessive Temperature and Pressure What to do if YOU Smell GAS Do not try to light any applianceHomeowner Operating Restrictions Code Compliance Pre-Installation Items Section I Pre-Installation ItemsBoiler Replacement Determining Product LocationPre-Installation Items Residential Garage InstallationsCombustion Air and Venting Section II Combustion Air VentingCombustion Air Requirements Methods of Accessing Combustion Air Into a SpaceCombustion Air and Venting Air OpeningsOutdoor Combustion Air Equipment Located in Confined Spaces One Permanent Air InletCombination of Indoor and Outdoor Combustion Air Vent SystemRemoval of an Existing Boiler f rom a Common Vent System Handling Instructions Hydrostatic Test ProceduresUnit Preparation Section III Unit Preparation Hydrostatic Pressure TestUnit Preparation Completion of Hydrostatic Test and DrainingDomestic Piping Section IV Domestic Piping Domestic Piping Multiple Units Installation Mixing Valve AssemblyDomestic Piping Diagrams TR/SMART Series ApplicationPerformance Plus With Recirculation Performance Plus with Storage Tank Primary Piping Section V Primary Piping System Piping Zone Circulators Primary PipingCloset Zero Clearance Applications Sizing Primary PipingSystem Piping Radiant Heating with Mixing Valve Personal injury, death or substantial property damagePrimary Piping Near Appliance Piping Primary piping Zoning with Circulators Primary Piping Low Temperature Radiant System Primary Piping Venting and Combustion Air Installation Section VI Venting General RequirementsVenting and Combustion Air Installation Category IV Vent Termination ClearancesMultiple Vent Terminations Locating the Combustion Air InletVenting Option Non Direct Vent / Vertical Venting Option Direct Vent / Vertical Venting Option Non-Direct Vent / HorizontalVenting Option Direct Vent / Horizontal Horizontal Wall Thimble KitExcessive Horizontal Vent Runs Vent Appliance AdaptersDetermining Piping Lengths Allowable Equivalent Length Combined Vent and Combustion Air Standard Horizontal Venting Installation Location of Air Inlet Termination Venting and Combustion Air Installation Section VII Gas Piping Recommended Gas Supply PipingNatural GAS Pipe Sizing Natural GasNatural Gas Supply Pressure Requirements Propane GAS Pipe Sizing Propane GasPropane Gas Supply Pressure Requirements Internal Wiring Section Viii Internal Wiring Wiring must be N.E.C ClassInternal Wiring Factory Wiring SchematicFactory Internal Wiring Outdoor Temperature Limit External Wiring Section IX External WiringInstallation Compliance Line Voltage ConnectionsExternal Wiring Multiple Zone Field Wiring Using Zone ValvesField wiring with zone circulators Typical Zone Relay Panel Wiring Section X Start Up Preparation Performance PlusFilling the Outer Primary Tank and System Check Low Water Cut-Off Device Verify Correct Pressure Switch Air Shutter SettingsCheck Thermostat Circuit Performance Plus Start-up Start-Up ProceduresFinal Checks Before Start-up If Performance Plus Does Not Start CorrectlyOr loss of life For Your Safety Read Before LightingFollowing instructions must be followed exactly, a fire or Operating InstructionsNatural Gas Propane Temperature Limits Section XII Temperature Limits Recommended Secondary Thermostat SettingTemperature Limits Section XIII- Check-Out Procedures Section XIV Installation Record Owner Maintenance Section XV Maintenance ScheduleService Technician GeneralSection XVI Maintenance Procedures Check the Surrounding AreaInspect the Burner Area Check Domestic System Check Combustion/ Ventilation Air OpeningsInspect Vent System and Combustion Air Piping Check Expansion TankCheck Control Wiring Check Temperature / Pressure Relief ValveCheck Ignition Wiring and Ground Wiring Check Thermostat Limit SettingsCheck Burner Flame Flame Signal Check Combustion LevelsReview With Owner Section Xvii Replacement Parts Jacket Components Control Panel Components Electrical Panel Components Burner Components Specifications Graph 1 Performance Plus Pressure Loss Primary Side TTP Brazed Plate Heat Exchangers Maxi-flo Pool and Spa Heat Exchangers