Delta PG PLUS-25 For Your Safety Read Before Lighting, Or loss of life, Operating Instructions

Page 58

Start-Up Procedures

 

 

 

FOR YOUR SAFETY READ BEFORE LIGHTING

 

 

 

 

The following instructions must be followed exactly, a fire or

 

WARNING

 

 

 

explosion may result causing property damage, personal injury

 

 

 

 

 

 

or loss of life.

 

 

 

A.This appliance is equipped with an electron- ic ignition system. Do not attempt to light the burner by hand.

B.BEFORE OPERATING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electric switch; do not use any phone in your building

Immediately call your gas supplier from a nearby phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

C.Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

OPERATING INSTRUCTIONS

1.STOP! Read the safety information above.

2.Set the secondary thermostat to the lowest setting.

3.Turn manual shutoff valve on the gas supply

line clockwise to “Close”

4.Set the unit’s “ON-OFF” switch to “OFF”

5.This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

6.Turn manual shutoff valve on the gas supply

line counter clockwise to “Open”

7.Wait five (5) minutes to clear out any gas. If you smell gas, STOP! Follow “B” in the

safety information stated above. If you don’t smell gas, go to next step.

8.Set the unit’s “ON-OFF” switch to “ON”

9.Set the secondary thermostat to the desired set- ting. See Page 54 for recommended thermostat settings.

10.If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

 

1.

Set the system thermostat to lowest setting.

3. Turn manual shut-off valve on the gas supply

 

 

2.

Turn the unit’s “ON-OFF” switch to “OFF”

line clockwise

to “Close”.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents For Your Safety PG PLUS-25/30/35/40 Gas Fired Combination HeatersTable of Contents Section VI Vent / Combustion AIR Installation Section V Primary PipingSection VII GAS Piping Section Viii Internal WiringSection IX External Wiring Section X START-UP PreparationSection Xiii CHECK-OUT Procedures Section XI START-UP ProceduresSection XII Temperature Limits Section XIV Installation RecordSection Xvii Replacement Parts Product SpecificationsProduct & Safety Information To Protect Against Excessive Temperature and Pressure Do not try to light any appliance What to do if YOU Smell GASHomeowner Operating Restrictions Code Compliance Pre-Installation Items Section I Pre-Installation ItemsBoiler Replacement Determining Product LocationPre-Installation Items Residential Garage InstallationsCombustion Air and Venting Section II Combustion Air VentingCombustion Air Requirements Methods of Accessing Combustion Air Into a SpaceCombustion Air and Venting Air OpeningsOutdoor Combustion Air Equipment Located in Confined Spaces One Permanent Air InletCombination of Indoor and Outdoor Combustion Air Vent SystemRemoval of an Existing Boiler f rom a Common Vent System Handling Instructions Hydrostatic Test ProceduresUnit Preparation Section III Unit Preparation Hydrostatic Pressure TestUnit Preparation Completion of Hydrostatic Test and DrainingDomestic Piping Section IV Domestic Piping Domestic Piping Multiple Units Installation Mixing Valve AssemblyDomestic Piping Diagrams TR/SMART Series ApplicationPerformance Plus With Recirculation Performance Plus with Storage Tank Primary Piping Section V Primary Piping System Piping Zone Circulators Primary PipingCloset Zero Clearance Applications Sizing Primary PipingSystem Piping Radiant Heating with Mixing Valve Personal injury, death or substantial property damagePrimary Piping Near Appliance Piping Primary piping Zoning with Circulators Primary Piping Low Temperature Radiant System Primary Piping Venting and Combustion Air Installation Section VI Venting General RequirementsVenting and Combustion Air Installation Category IV Vent Termination ClearancesLocating the Combustion Air Inlet Multiple Vent TerminationsVenting Option Non Direct Vent / Vertical Venting Option Direct Vent / Vertical Venting Option Non-Direct Vent / HorizontalVenting Option Direct Vent / Horizontal Horizontal Wall Thimble KitVent Appliance Adapters Excessive Horizontal Vent RunsDetermining Piping Lengths Allowable Equivalent Length Combined Vent and Combustion Air Standard Horizontal Venting Installation Location of Air Inlet Termination Venting and Combustion Air Installation Section VII Gas Piping Recommended Gas Supply PipingPipe Sizing Natural Gas Natural GASNatural Gas Supply Pressure Requirements Pipe Sizing Propane Gas Propane GASPropane Gas Supply Pressure Requirements Internal Wiring Section Viii Internal Wiring Wiring must be N.E.C ClassInternal Wiring Factory Wiring SchematicFactory Internal Wiring Outdoor Temperature Limit External Wiring Section IX External WiringInstallation Compliance Line Voltage ConnectionsExternal Wiring Multiple Zone Field Wiring Using Zone ValvesField wiring with zone circulators Typical Zone Relay Panel Wiring Section X Start Up Preparation Performance PlusFilling the Outer Primary Tank and System Check Low Water Cut-Off Device Air Shutter Settings Verify Correct Pressure SwitchCheck Thermostat Circuit Performance Plus Start-up Start-Up ProceduresFinal Checks Before Start-up If Performance Plus Does Not Start CorrectlyOr loss of life For Your Safety Read Before LightingFollowing instructions must be followed exactly, a fire or Operating InstructionsNatural Gas Propane Temperature Limits Section XII Temperature Limits Recommended Secondary Thermostat SettingTemperature Limits Section XIII- Check-Out Procedures Section XIV Installation Record Owner Maintenance Section XV Maintenance ScheduleService Technician GeneralCheck the Surrounding Area Section XVI Maintenance ProceduresInspect the Burner Area Check Domestic System Check Combustion/ Ventilation Air OpeningsInspect Vent System and Combustion Air Piping Check Expansion TankCheck Control Wiring Check Temperature / Pressure Relief ValveCheck Ignition Wiring and Ground Wiring Check Thermostat Limit SettingsCheck Combustion Levels Check Burner Flame Flame SignalReview With Owner Section Xvii Replacement Parts Jacket Components Control Panel Components Electrical Panel Components Burner Components Specifications Graph 1 Performance Plus Pressure Loss Primary Side TTP Brazed Plate Heat Exchangers Maxi-flo Pool and Spa Heat Exchangers