Glowworm Lighting 40 manual Fault Finding

Page 32

 

 

 

 

13

Fault Finding

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

I

 

 

 

 

5548

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PUMP

 

 

 

br

 

 

RED LINK

DEMAND

 

 

 

 

OVERRUN

7

 

9

 

 

SL

 

 

 

 

 

 

 

 

 

 

 

Stat(2)

 

 

 

NEON

 

 

 

 

 

 

 

 

y

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

bk

 

b

 

 

bk

 

 

 

 

p

 

 

 

 

Stat(4)

 

Lamp(3)

 

 

 

 

 

Stat(3)

 

 

 

y

 

 

 

 

 

 

 

Lamp

 

 

 

 

 

 

 

3

 

 

 

 

 

N(3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PL

 

 

 

6

 

CONTROL

 

 

N

 

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PUMP

 

w

 

 

 

 

PN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OVERHEAT

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

r

P.C.B.(2)

 

Stat(1)

r

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

 

b

 

 

 

 

 

 

 

 

 

 

P.C.B.(1)

 

TYPE F2A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

br

 

 

 

 

 

 

PLASTIC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITION

 

P.C.B.(4) CM1(1)

 

 

 

OVERHEAT

 

 

 

CM1(2)

bk

 

 

 

g

 

bk

FAN

bk

P.C.B.

6

 

 

g

NO

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

y

 

 

 

NC

 

AIR PRESSURE

 

 

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

w

P.C.B.(3)

 

 

GV1(1)

GV

 

b

GV1(3)

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

bk

B1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

p

 

 

 

 

 

 

 

br

GV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GV1(2)

 

 

B2

 

 

 

 

 

 

 

 

 

 

 

 

LOW FLAME NEON

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amp Con

 

 

 

Lamp N(2)

 

 

 

 

p

 

 

 

 

 

 

 

 

 

 

4

3

r

 

r

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HIGH/LOW

 

 

1

 

CM1(3)

 

 

 

 

 

 

 

 

 

w

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

w

 

HIGH FLAME

Lamp

 

 

CONDENSE

 

 

 

 

 

 

 

 

 

NEON

N(1)

 

 

CUT-OFF

 

 

 

 

 

 

r

 

 

 

bk

 

 

 

 

 

 

 

 

 

 

Lamp(1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

br

 

GV

b

 

 

 

 

 

 

 

 

 

 

 

GV2(1 )

 

2

GV2(2)

 

 

 

 

 

 

 

 

 

 

 

 

 

KEY:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

r

- RED

I.C. P.C.B. CONNECTIONS: ie STAT (Pin No. from bottom)

br - BROWN

MAIN TERMINAL STRIP CONNECTIONS

p

- PURPLE

 

b

- BLUE

CONTROL THERMOSTAT CONNECTIONS

bk - BLACK

PRINTED CIRCUIT BOARD CONNECTIONS

y

- YELLOW

 

w - WHITE

RED LINK MAY HAVE BEEN

g - GREY

REMOVED TO FIT REMOTE CONTROLS

Diagram 13.3

221834B

32

Image 32
Contents Guarantee Registration EnergysaverImportant Information CE MarkInstructions for Use Boilers Installed in a Compartment or Cupboard CleaningBoiler Clearances Protection Against FreezingOverheat Safety Cutoff To Turn the Boiler OnTo Turn the Boiler Off Condensation PlumingGeneral Sheet Metal Parts Statutory RequirementsBSI Certification Range RatingGas Supply Electrical SupplyCondensate Heating System ControlsWater System Expansion Vessel Flow Boiler MAXWater Sytem Pressure GaugeWater Makeup Filling a Sealed Water SystemBoiler Location Flue Rear Flue LengthsTerminal Position Terminal GuardRear and Side Flue Application Unpacking diagramPreparation Flue Hole Cutting Wall Mounting BracketCondensate Connection Water and Condensate ConnectionsWater Connections Flue Installation Flue Duct Wall Liner If a wall liner is used, fit self adhesive seal as followsGas Connection Electrical ConnectionTesting Electrical Pump and External Controls ConnectionInitial Lighting, Testing and Adjustment Testing GasCommissioning Preliminaries-All SystemsUser Information Heating SystemCondensate Check Operational ChecksHeat Exchanger Cleaning ServicingBurner InjectorSpark Electrode Condensate DrainCondensate Sensor Fault FindingElectrical Pump Overrun Operation Is there YES Does High neon light ? Faulty injector ReplaceFaulty PCB flame detection KEY Fault Finding Condensate Sensor diagram Replacement of PartsIgnition Lead diagram Printed Circuit Boards PCBs diagram Control PCB diagram 14.3 topInterconnecting PCB ICB diagram 14.3 bottom Control Thermostat diagram 14.4AHigh/Low Control diagram 14.4 Air Pressure Switch diagramMultifunctional Control diagram Heat Exchanger diagramHeat Exchanger Secondary diagram 14.8 FanHeat Exchanger Primary diagram Burner diagramInsulation Rear diagram Insulation Combustion Chamber Front Panel diagramInsulation Sides diagram Viewing Window Glass diagramDescription GC Part No Spare PartsSpare Parts 6291

40 specifications

Glowworm Lighting 40 is a popular choice for homeowners seeking energy-efficient heating solutions. This compact, wall-mounted boiler is designed with modern technologies that ensure optimal performance and reliability.

One of the standout features of the Glowworm 40 is its impressive efficiency rating. With an energy efficiency of up to 94%, it significantly reduces energy waste, resulting in lower utility bills and a reduced carbon footprint. This is particularly beneficial for environmentally conscious individuals looking to minimize their impact on the planet while maintaining comfort in their homes.

The Glowworm Lighting 40 is equipped with a robust heat exchanger made from high-grade aluminum, which not only enhances heat transfer efficiency but also contributes to the boiler's lightweight design. This feature makes installation easier, allowing for a more flexible placement within the home.

The boiler operates quietly, which is a crucial characteristic for residential areas where noise can be a concern. Its intelligent controls allow users to manage heating temperatures efficiently through programmable timers, ensuring that warmth is delivered only when needed. This not only helps with comfort but also ensures that energy is conserved.

Moreover, the Glowworm Lighting 40 comes with a built-in frost protection feature, which is essential for preventing damage during colder months. This technology ensures that the system remains operational even in extreme conditions, providing peace of mind to homeowners.

Another significant advantage of the Glowworm Lighting 40 is its compatibility with renewable energy technologies. The system can be easily integrated with solar thermal panels, enhancing the overall efficiency of the heating system and aligning with sustainable living principles.

Maintaining the Glowworm Lighting 40 is straightforward, thanks to its accessible design. Regular servicing is uncomplicated, encouraging adherence to maintenance schedules and prolonging the lifespan of the unit. This user-friendly aspect is a crucial consideration for many homeowners.

In summary, the Glowworm Lighting 40 combines efficiency, user-friendly technology, and innovative design. Its high efficiency rating, lightweight structure, quiet operation, and compatibility with renewable energy sources make it a leading contender in the boiler market for those looking for both practicality and environmental consciousness in their heating solutions. Whether upgrading an existing system or installing a new boiler, the Glowworm Lighting 40 delivers on performance and reliability.