Glowworm Lighting 40 manual Gas Supply, Electrical Supply, Condensate, Heating System Controls

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1 General

1.5 Gas Supply

The gas installation must be in accordance with the current issue of BS6891.

The supply from the governed meter must be of adequate size to provide a steady inlet working pressure of 20mbar (8in wg) at the boiler.

On completion, test the gas installation for soundness using the pressure drop method and a suitable leak detection fluid, purge in accordance with the above standard.

1.6 Electrical Supply

WARNING. This boiler must be earthed.

All system components shall be of the approved type and be wired and connected in accordance with the requirements of the current issue of BS7671 and any applicable local regulations.

Connection of the boiler and system controls to the mains supply must be through a common isolator and must be fused 3A maximum. This method of connection should be, preferably, by a double pole isolating switch, provided it has a minimum contact separation of 3mm on both poles. This should be readily accessible and preferably adjacent to the appliance. It should supply the appliance only and be easily identifiable as so doing.

Alternatively, an unswitched shuttered socket outlet and 3A fused 3 pin plug both to the current issue of BS1363 may be used, provided that they are not used in a room containing a bath or shower.

Wiring to the boiler must be PVC insulated type to the current issue of BS6500 Table 16.

1.7 Condensate

The boiler condensate should, if possible, be discharged into the household internal draining system, that is, sink or washing machine drain. If this is not practicable, discharge can be external, into the household drainage system or a purpose designed soakaway

The boiler is fitted with a safety device to prevent the boiler from working if the condensate pipe gets blocked by either ice or debris.

It is, therefore, recommended that any external condensate drain pipe is insulated to prevent it freezing up.

Alternatively, a larger diameter pipe can be used and insulated.

The condensate drain pipe should be checked during any servicing and any debris found removed.

Refer to the British Gas publication “Guidance Note for the Installation of Domestic Condensing Boilers” for further information.

1.8 Heating System Controls

The heating system should have installed: a programmer and room thermostat controlling the boiler.

Thermostatic radiator valves may be installed in addition to the room thermostat.

Note: For further information, see The Building Regulations 1991 - Conservation of fuel and power, 1995 edition - Appendix G, table 4b.

1.9 Anti-theft Kits

Anti-theft kits are available for these appliances, contact Hepworth Heating Ltd. for further information.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DATA TABLE 1.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL

 

 

 

40

 

 

 

 

 

 

 

TOTAL

 

 

 

48.0 kg

 

 

 

 

 

WEIGHT

 

 

 

(106 lb)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LIFT

 

 

 

31.5 kg

 

 

 

 

 

WEIGHT

 

 

 

(69.5 lb)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER

 

 

 

1.6 Litre

 

 

 

 

 

CONTENT

 

 

 

(0.35 gal)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS

 

 

 

Rc 1/2

in.

 

 

 

 

 

CONNECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER

 

 

28mm copper flow

 

 

 

 

 

CONNECTION

 

 

at right return at left

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRICITY

 

 

240V ~ 50HZ, fused 3A.

 

 

 

SUPPLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE 2. Energysaver 40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RANGE RATING

LOW

MIN

MID

 

MAX

 

 

NOMINAL

 

kW

10.16

10.16

11.86

 

13.55

 

 

 

HEAT INPUT

 

 

34,680

34,680

40,462

 

46,240

 

 

 

(GROSS)

Btu/h

 

 

 

 

NOMINAL

 

kW

8.79

8.79

10.26

 

11.72

 

 

 

HEAT

 

 

30,000

30,000

35,000

40,000

 

 

 

OUTPUT

Btu/h

 

 

 

 

 

 

 

 

 

 

 

NOMINAL

 

kW

9.40

9.40

10.97

 

12.53

 

 

 

HEAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

Btu/h

32,100

32,100

37,400

 

42,800

 

 

 

CONDENSING

 

 

 

 

 

 

 

 

BURNER

m bar

9.7

9.7

12.7

 

16.6

 

 

 

SETTING (HOT)

 

 

 

 

 

 

 

 

PRESSURE

in.w.g

3.88

3.88

5.1

 

6.64

 

 

 

APPROX

 

m3h

0.96

0.96

1.1

 

1.3

 

 

 

GAS

 

 

34

34

39.9

 

45.5

 

 

 

RATE

 

ft3h

 

 

 

BURNER INJECTOR MARKING: 40N

7

221834B

Image 7
Contents Energysaver Guarantee RegistrationCE Mark Important InformationInstructions for Use Protection Against Freezing Boilers Installed in a Compartment or CupboardCleaning Boiler ClearancesCondensation Pluming Overheat Safety CutoffTo Turn the Boiler On To Turn the Boiler OffRange Rating GeneralSheet Metal Parts Statutory Requirements BSI CertificationHeating System Controls Gas SupplyElectrical Supply CondensateWater System Flow Boiler MAX Expansion VesselFilling a Sealed Water System Water SytemPressure Gauge Water MakeupBoiler Location Rear Flue Lengths FlueTerminal Guard Terminal PositionPreparation Unpacking diagramRear and Side Flue Application Wall Mounting Bracket Flue Hole CuttingWater Connections Water and Condensate ConnectionsCondensate Connection Flue Installation Flue Duct If a wall liner is used, fit self adhesive seal as follows Wall LinerElectrical Connection Gas ConnectionPump and External Controls Connection Testing ElectricalPreliminaries-All Systems Initial Lighting, Testing and AdjustmentTesting Gas CommissioningOperational Checks User InformationHeating System Condensate CheckServicing Heat Exchanger CleaningCondensate Drain BurnerInjector Spark ElectrodeElectrical Fault FindingCondensate Sensor Pump Overrun Operation Is there YES Faulty PCB flame detection Faulty injector ReplaceDoes High neon light ? KEY Fault Finding Ignition Lead diagram Replacement of PartsCondensate Sensor diagram Control Thermostat diagram 14.4A Printed Circuit Boards PCBs diagramControl PCB diagram 14.3 top Interconnecting PCB ICB diagram 14.3 bottomAir Pressure Switch diagram High/Low Control diagram 14.414.8 Fan Multifunctional Control diagramHeat Exchanger diagram Heat Exchanger Secondary diagramBurner diagram Heat Exchanger Primary diagramViewing Window Glass diagram Insulation Rear diagramInsulation Combustion Chamber Front Panel diagram Insulation Sides diagramSpare Parts Spare PartsDescription GC Part No 6291

40 specifications

Glowworm Lighting 40 is a popular choice for homeowners seeking energy-efficient heating solutions. This compact, wall-mounted boiler is designed with modern technologies that ensure optimal performance and reliability.

One of the standout features of the Glowworm 40 is its impressive efficiency rating. With an energy efficiency of up to 94%, it significantly reduces energy waste, resulting in lower utility bills and a reduced carbon footprint. This is particularly beneficial for environmentally conscious individuals looking to minimize their impact on the planet while maintaining comfort in their homes.

The Glowworm Lighting 40 is equipped with a robust heat exchanger made from high-grade aluminum, which not only enhances heat transfer efficiency but also contributes to the boiler's lightweight design. This feature makes installation easier, allowing for a more flexible placement within the home.

The boiler operates quietly, which is a crucial characteristic for residential areas where noise can be a concern. Its intelligent controls allow users to manage heating temperatures efficiently through programmable timers, ensuring that warmth is delivered only when needed. This not only helps with comfort but also ensures that energy is conserved.

Moreover, the Glowworm Lighting 40 comes with a built-in frost protection feature, which is essential for preventing damage during colder months. This technology ensures that the system remains operational even in extreme conditions, providing peace of mind to homeowners.

Another significant advantage of the Glowworm Lighting 40 is its compatibility with renewable energy technologies. The system can be easily integrated with solar thermal panels, enhancing the overall efficiency of the heating system and aligning with sustainable living principles.

Maintaining the Glowworm Lighting 40 is straightforward, thanks to its accessible design. Regular servicing is uncomplicated, encouraging adherence to maintenance schedules and prolonging the lifespan of the unit. This user-friendly aspect is a crucial consideration for many homeowners.

In summary, the Glowworm Lighting 40 combines efficiency, user-friendly technology, and innovative design. Its high efficiency rating, lightweight structure, quiet operation, and compatibility with renewable energy sources make it a leading contender in the boiler market for those looking for both practicality and environmental consciousness in their heating solutions. Whether upgrading an existing system or installing a new boiler, the Glowworm Lighting 40 delivers on performance and reliability.