Glowworm Lighting 40 manual Expansion Vessel, Flow Boiler MAX

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2 Water System

2.10 Safety Valve

A safety valve must be fitted to a sealed system.

It shall be preset, nonadjustable with a lift pressure of 3bar, incorporating seating of a resilient material, a test device and a connection for drain.

The drain from the safety valve must be routed clear of any electrical fittings and positioned so that any discharge can be seen.

2.11 Expansion Vessel

A diaphragm type expansion vessel, conforming to the current issue of BS4814 (see also BS7074 Part 1 and 2) must be connected at a point close to the inlet side of the circulating pump, see the diagrammatic layout, diagram 2.4 unless laid down differently by the manufacturer.

The expansion vessel volume depends on the total water system volume and the initial system design pressure. For any system an accurate calculation of vessel size is given in the current issue of BS7074 Part 1.

Example: For an initial system design pressure of 0.7bar, the minimum total vessel volume required is 0.063xTotal System volume.

Note: A higher initial design pressure requires a larger volume expansion vessel.

Guidance on vessel sizing is also given in the current issue of BS5449 and BS7074 Part 1.

The charge pressure must not be less than the static head of the system, that is, the height of the highest point of the system above the expansion vessel.

The water content of the boiler is given in the Data Table 1.

3 LITRES (0.66 gals)

MAKE-UP BOTTLE (if required)

 

Open (vented) system.

4357A

 

Recommended

 

 

 

relationship between

 

 

450mm

pump, cold feed and

 

 

vent.

 

 

 

 

MIN.

 

 

 

 

22mm (MIN) VENT

 

HEIGHT

 

 

FEED AND

 

 

 

 

 

EXPANSION

 

 

 

 

CISTERN

 

 

 

 

 

15mm (MINIMUM)

 

 

COLD FEED

 

 

 

 

15mm (MINIMUM)

 

 

 

BY-PASS WITH

 

 

 

LOCKSHIELD VALVE

 

1150mm

RET.

CYLINDER

 

FLOW

 

MIN.

 

 

 

 

 

 

RET.

 

 

 

 

 

 

PUMP

 

HEATING

 

 

 

 

 

 

 

 

150 mm

 

FLOW

 

BOILER

 

 

 

 

 

MAX

Diagram 2.3

 

 

 

AIR

 

 

 

5609

 

 

 

 

 

 

RELEASE

 

 

 

 

 

POINT

 

 

 

 

NON-RETURN VALVE

HEATING

CIRCUIT

AUTO

AIR

VENT

FLOW

RETURN

DRAIN

COCK

FILLING POINT

15mm (min)

BY-PASS WITH

LOCKSHIELD

VALVE

CIRCULATING

SAFETYPUMP VALVE

PRESSURE

GAUGE

(Make-up alternatives)

BOILER

 

 

EXPANSION

 

 

 

VESSEL

 

 

 

Diagram 2.4

9

221834B

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Contents Energysaver Guarantee RegistrationCE Mark Important InformationInstructions for Use Cleaning Boilers Installed in a Compartment or CupboardBoiler Clearances Protection Against FreezingTo Turn the Boiler On Overheat Safety CutoffTo Turn the Boiler Off Condensation PlumingSheet Metal Parts Statutory Requirements GeneralBSI Certification Range RatingElectrical Supply Gas SupplyCondensate Heating System ControlsWater System Flow Boiler MAX Expansion VesselPressure Gauge Water SytemWater Makeup Filling a Sealed Water SystemBoiler Location Rear Flue Lengths FlueTerminal Guard Terminal PositionUnpacking diagram PreparationRear and Side Flue Application Wall Mounting Bracket Flue Hole CuttingWater and Condensate Connections Water ConnectionsCondensate Connection Flue Installation Flue Duct If a wall liner is used, fit self adhesive seal as follows Wall LinerElectrical Connection Gas ConnectionPump and External Controls Connection Testing ElectricalTesting Gas Initial Lighting, Testing and AdjustmentCommissioning Preliminaries-All SystemsHeating System User InformationCondensate Check Operational ChecksServicing Heat Exchanger CleaningInjector BurnerSpark Electrode Condensate DrainFault Finding ElectricalCondensate Sensor Pump Overrun Operation Is there YES Faulty injector Replace Faulty PCB flame detectionDoes High neon light ? KEY Fault Finding Replacement of Parts Ignition Lead diagramCondensate Sensor diagram Control PCB diagram 14.3 top Printed Circuit Boards PCBs diagramInterconnecting PCB ICB diagram 14.3 bottom Control Thermostat diagram 14.4AAir Pressure Switch diagram High/Low Control diagram 14.4Heat Exchanger diagram Multifunctional Control diagramHeat Exchanger Secondary diagram 14.8 FanBurner diagram Heat Exchanger Primary diagramInsulation Combustion Chamber Front Panel diagram Insulation Rear diagramInsulation Sides diagram Viewing Window Glass diagramSpare Parts Spare PartsDescription GC Part No 6291

40 specifications

Glowworm Lighting 40 is a popular choice for homeowners seeking energy-efficient heating solutions. This compact, wall-mounted boiler is designed with modern technologies that ensure optimal performance and reliability.

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Maintaining the Glowworm Lighting 40 is straightforward, thanks to its accessible design. Regular servicing is uncomplicated, encouraging adherence to maintenance schedules and prolonging the lifespan of the unit. This user-friendly aspect is a crucial consideration for many homeowners.

In summary, the Glowworm Lighting 40 combines efficiency, user-friendly technology, and innovative design. Its high efficiency rating, lightweight structure, quiet operation, and compatibility with renewable energy sources make it a leading contender in the boiler market for those looking for both practicality and environmental consciousness in their heating solutions. Whether upgrading an existing system or installing a new boiler, the Glowworm Lighting 40 delivers on performance and reliability.