Glowworm Lighting 40 manual Multifunctional Control diagram, 14.8 Fan, Heat Exchanger diagram

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14 Replacement of Parts

14.7 Multifunctional Control: diagram 8.1.

Disconnect the screws and electrical plugs at the multifunctional control.

Support the multifunctional control and remove the four screws from the flanged connection, undo the union at the gas service cock and remove the support bracket securing screw.

Remove the multifunctional control by easing the flange and service cock apart.

Remove the union half and refit to the replacement multifunctional valve.

Use a little jointing compound on the external thread only, to ensure gas soundness.

Make sure that the new “O” ring is in place in the flanged connection is replaced.

It will be necessary to purge the pipework and multifunctional control before relighting and checking the pressure, refer to “Commissioning”.

14.8 Fan

Refer to Section 12.1 “Heat Exchanger Cleaning”.

Make sure that the earth connection is remade onto the replacement fan.

The polarity of the electrical connections is not important.

14.9 Injector

Refer to Servicing Section 12.3.

Fit new injector as shown.

Note: The replacement injector is supplied complete with the gas supply pipe manifold.

14.10 Heat Exchanger: diagram 14.8

Note: To carryout the following operations it will be found more convenient if the whole of the heat exchanger and burner are removed as a unit.

Follow the relevant parts of Servicing Section and remove the bypass heat shield, fan/flue hood, combustion chamber front panel, heat exchanger baffle, spark electrode, injector and thermostat phials.

Release the flexible tube from the condense drain trap, this is a push-fit.

SECURING SCREW (4)

LIGHTS BRACKET

LOCKNUT HIGH/LOW

CONTROL

Diagram 14.6

Release union connections and the six securing screws, then remove the complete assembly.

Heat Exchanger: Secondary - diagram 14.9

Disconnect the union connector.

Remove and fit the flexible hose to the replacement.

SECURING

 

SCREW (2)

 

AIR PRESSURE

 

SWITCH

 

ELECTRICAL

 

CONNECTIONS (3)

 

GREY

GREY

 

 

YELLOW

BROWN

 

CLEAR

RED

AIR PRESSURE

SWITCH TUBES

 

Diagram 14.7

UNION CONNECTIONS

SECURING

SCREWS (6)

SPARK

ELECTRODE

INJECTOR CONDENSATE

MANIFOLD TUBE

Diagram 14.8

221834B

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Contents Guarantee Registration EnergysaverImportant Information CE MarkInstructions for Use Boilers Installed in a Compartment or Cupboard CleaningBoiler Clearances Protection Against FreezingOverheat Safety Cutoff To Turn the Boiler OnTo Turn the Boiler Off Condensation PlumingGeneral Sheet Metal Parts Statutory RequirementsBSI Certification Range RatingGas Supply Electrical SupplyCondensate Heating System ControlsWater System Expansion Vessel Flow Boiler MAXWater Sytem Pressure GaugeWater Makeup Filling a Sealed Water SystemBoiler Location Flue Rear Flue LengthsTerminal Position Terminal GuardUnpacking diagram PreparationRear and Side Flue Application Flue Hole Cutting Wall Mounting BracketWater and Condensate Connections Water ConnectionsCondensate Connection Flue Installation Flue Duct Wall Liner If a wall liner is used, fit self adhesive seal as followsGas Connection Electrical ConnectionTesting Electrical Pump and External Controls ConnectionInitial Lighting, Testing and Adjustment Testing GasCommissioning Preliminaries-All SystemsUser Information Heating SystemCondensate Check Operational ChecksHeat Exchanger Cleaning ServicingBurner InjectorSpark Electrode Condensate DrainFault Finding ElectricalCondensate Sensor Pump Overrun Operation Is there YES Faulty injector Replace Faulty PCB flame detectionDoes High neon light ? KEY Fault Finding Replacement of Parts Ignition Lead diagramCondensate Sensor diagram Printed Circuit Boards PCBs diagram Control PCB diagram 14.3 topInterconnecting PCB ICB diagram 14.3 bottom Control Thermostat diagram 14.4AHigh/Low Control diagram 14.4 Air Pressure Switch diagramMultifunctional Control diagram Heat Exchanger diagramHeat Exchanger Secondary diagram 14.8 FanHeat Exchanger Primary diagram Burner diagramInsulation Rear diagram Insulation Combustion Chamber Front Panel diagramInsulation Sides diagram Viewing Window Glass diagramSpare Parts Spare PartsDescription GC Part No 6291

40 specifications

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