Glowworm Lighting 40 manual General, Sheet Metal Parts Statutory Requirements, BSI Certification

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1 General

119

640

460

360

50

65

710

25

 

FLUE

0156M

 

 

 

TERMINAL

 

 

DETAIL

 

 

102

 

 

124

 

 

63

 

42

Ensure flue slopes 2˚ down

 

towards the boiler

 

 

i.e. 35mm fall per metre

 

 

of flue length (2˚)

 

 

CONDENSATE DRAIN

 

 

WATER CONNECTIONS

 

 

GAS CONNECTION

 

32

70

300

 

 

DRAIN

CAPPED OFF

32

CONNECTION

 

Diagram 1.1

Important Notice

This boiler is for use only on G20 gas, but may be converted for use on G31 gas (L.P.G.) with an available conversion kit.

Energysaver 40, Kit No. 444708

The boiler is delivered in one pack.

Wherever possible, all materials and components to be used shall comply with the requirements of applicable British Standards.

BS5440 Part 1 and 2, BS5449, BS5546, BS6700, BS6798, BS6891 and BS7074 Part 1 and 2, BS7478, BS7593, BS7671.

We also suggest that you have to hand a copy of the British Gas publication, “Guidance Notes for the Installation of Domestic Condensing Boilers”.

Manufacturer’s notes must not be taken as overriding statutory obligations.

Where no British Standard exists, materials and equipment should be fit for their purpose and of suitable quality and workmanship.

This boiler must have fully pumped circuits, but is suitable for use with open vented or sealed water systems.

This boiler is not suitable for outdoor locations.

1.1 Sheet Metal Parts

WARNING. When installing or servicing the boiler care should be taken when handling sheet metal parts to avoid any possibility of personal injury.

1.2 Statutory Requirements

The installation of the boiler MUST be carried out by a competent person in accordance with the relevant requirements of the current issue of:

Manufacturer’s instructions, supplied.

The Gas Safety (Installation and Use) Regulations, The Building Regulations, The Building Standards (Scotland) Regulations (applicable in Scotland), local Water Company Bylaws, The Health and Safety at Work Act, Control of Substances Hazardous to Health, The Electricity at Work Regulations and any applicable local regulations.

Detailed recommendations are contained in the current issue of the following British Standards and Codes of Practice, BS4814,

BSI Certification

This boiler certificated to the current issue of P.A.S. 010 for performance and safety.

It is important that no alteration is made to the boiler, without permission, in writing, from Hepworth Heating Ltd.

Any alteration that is not approved by Hepworth Heating Ltd., could invalidate the warranty and could also infringe the current issue of the Statutory Requirements.

1.3 Range Rating

The boiler is range rated and is factory preset to maximum, but may be adjusted to suit individual system requirements, refer to Table 2.

1.4 General Data

The data label is positioned on the inner case, visible when the outer case is removed.

All dimensions on diagrams are given in millimetres (except as noted).

The Seasonal Efficiency Domestic Boilers UK (SEDBUK) is 86.7%.

The value is used in the UK Government’s Standard Assessment Procedure (SAP) for energy rating of dwellings. The test data from which it has been calculated have been certified by B.S.I.

221834B

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Contents Guarantee Registration EnergysaverImportant Information CE MarkInstructions for Use Boiler Clearances Boilers Installed in a Compartment or CupboardCleaning Protection Against FreezingTo Turn the Boiler Off Overheat Safety CutoffTo Turn the Boiler On Condensation PlumingBSI Certification GeneralSheet Metal Parts Statutory Requirements Range RatingCondensate Gas SupplyElectrical Supply Heating System ControlsWater System Expansion Vessel Flow Boiler MAXWater Makeup Water SytemPressure Gauge Filling a Sealed Water SystemBoiler Location Flue Rear Flue LengthsTerminal Position Terminal GuardUnpacking diagram PreparationRear and Side Flue Application Flue Hole Cutting Wall Mounting BracketWater and Condensate Connections Water ConnectionsCondensate Connection Flue Installation Flue Duct Wall Liner If a wall liner is used, fit self adhesive seal as followsGas Connection Electrical ConnectionTesting Electrical Pump and External Controls ConnectionCommissioning Initial Lighting, Testing and AdjustmentTesting Gas Preliminaries-All SystemsCondensate Check User InformationHeating System Operational ChecksHeat Exchanger Cleaning ServicingSpark Electrode BurnerInjector Condensate DrainFault Finding ElectricalCondensate Sensor Pump Overrun Operation Is there YES Faulty injector Replace Faulty PCB flame detectionDoes High neon light ? KEY Fault Finding Replacement of Parts Ignition Lead diagramCondensate Sensor diagram Interconnecting PCB ICB diagram 14.3 bottom Printed Circuit Boards PCBs diagramControl PCB diagram 14.3 top Control Thermostat diagram 14.4AHigh/Low Control diagram 14.4 Air Pressure Switch diagramHeat Exchanger Secondary diagram Multifunctional Control diagramHeat Exchanger diagram 14.8 FanHeat Exchanger Primary diagram Burner diagramInsulation Sides diagram Insulation Rear diagramInsulation Combustion Chamber Front Panel diagram Viewing Window Glass diagramSpare Parts Spare PartsDescription GC Part No 6291

40 specifications

Glowworm Lighting 40 is a popular choice for homeowners seeking energy-efficient heating solutions. This compact, wall-mounted boiler is designed with modern technologies that ensure optimal performance and reliability.

One of the standout features of the Glowworm 40 is its impressive efficiency rating. With an energy efficiency of up to 94%, it significantly reduces energy waste, resulting in lower utility bills and a reduced carbon footprint. This is particularly beneficial for environmentally conscious individuals looking to minimize their impact on the planet while maintaining comfort in their homes.

The Glowworm Lighting 40 is equipped with a robust heat exchanger made from high-grade aluminum, which not only enhances heat transfer efficiency but also contributes to the boiler's lightweight design. This feature makes installation easier, allowing for a more flexible placement within the home.

The boiler operates quietly, which is a crucial characteristic for residential areas where noise can be a concern. Its intelligent controls allow users to manage heating temperatures efficiently through programmable timers, ensuring that warmth is delivered only when needed. This not only helps with comfort but also ensures that energy is conserved.

Moreover, the Glowworm Lighting 40 comes with a built-in frost protection feature, which is essential for preventing damage during colder months. This technology ensures that the system remains operational even in extreme conditions, providing peace of mind to homeowners.

Another significant advantage of the Glowworm Lighting 40 is its compatibility with renewable energy technologies. The system can be easily integrated with solar thermal panels, enhancing the overall efficiency of the heating system and aligning with sustainable living principles.

Maintaining the Glowworm Lighting 40 is straightforward, thanks to its accessible design. Regular servicing is uncomplicated, encouraging adherence to maintenance schedules and prolonging the lifespan of the unit. This user-friendly aspect is a crucial consideration for many homeowners.

In summary, the Glowworm Lighting 40 combines efficiency, user-friendly technology, and innovative design. Its high efficiency rating, lightweight structure, quiet operation, and compatibility with renewable energy sources make it a leading contender in the boiler market for those looking for both practicality and environmental consciousness in their heating solutions. Whether upgrading an existing system or installing a new boiler, the Glowworm Lighting 40 delivers on performance and reliability.
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